11
9929375 R02 - 2016-2019 GENERAL / GENERAL 4 Service Manual
© Copyright Polaris Industries Inc.
11.21
• Fuses*
• Digital Wrench ® Diagnostic Connector*
• ECU*
• Speed Key Accessory (if installed)
SPECIAL TOOLS - ELECTRICAL SYSTEM
TOOL DESCRIPTION
PART
NUMBER
Digital Wrench® Diagnostic Software
(Includes most recent version of
software w/serial number, standard
interface cable, USB-Serial Adaptor
cable and SmartLink Module Kit)
PU-47063-B
Digital Wrench® SmartLink Module
Kit
(PU-47470, PU-47469, PU-47468)
PU-47471
Digital Wrench®
PC Interface Cable
PU-47470
Digital Wrench®
Vehicle Interface Cable
PU-47469
Digital Wrench®
SmartLink Module
PU-47468
Digital Wrench®
Wireless Vehicle Link (WVL)
PU-51435
Fluke™ 77 Digital Multimeter
PV-43568
Static Timing Light Harness
2871745
Hall Effect Sensor Probe Harness 2460761
Battery Conductance Analyzer
(MDX-610P)
PU-50296
Connector Test Kit PV-43526
Timing Light
2870630
Relay Bypass
PU-49466
Bosch Automotive Service Solutions:
1-800-345-2233 or http://polaris.service-solutions.com/
TORQUE SPECIFICATIONS - ELECTRICAL
SYSTEM
PART DESCRIPTION
TORQUE
SPECIFICATION
Instrument Cluster to
Mounting Bracket
Fasteners
30 lb-in (3.4 Nm)
Instrument Cluster
Mounting Bracket to
Vehicle Fasteners
3.5 lb-ft (4.7 Nm)
ECU Retaining Screws 24 lb-in (2.7 Nm)
Battery Bracket
3.5 lb-ft (5 Nm)
Fuse Box Fasteners
35 lb-in (4 Nm)
Starter Motor Fasteners
7 lb-ft (10 Nm)
Ignition Coil Retaining
Bolt
8 lb-ft (11 Nm)
Spark Plug 7 lb-ft (10 Nm)
Brake Switch 15 lb-ft (20 Nm)
Tail Light Fasteners
4 lb-ft (5 Nm)
CPS Retaining Bolt 9 lb-ft (12 Nm)
ETC Housing Retaining
Bolts
5 lb-ft (7 Nm)
Intake Boot Clamp 49 lb-in (5.5 Nm)
TPS Mounting Fasteners 8 lb-ft (11 Nm)
Oxygen Sensor 13 lb-ft (18 Nm)
T-MAP Mounting Bolt
40 lb-in (4.5 Nm)
ECT Sensor 17 lb-ft (23 Nm)
Speed Sensor 12 lb-ft (16 Nm)
Terminal Block Fasteners
3 lb-ft (4 Nm)
ELECTRICAL
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