4
9929375 R02 - 2016-2019 GENERAL / GENERAL 4 Service Manual
© Copyright Polaris Industries Inc.
4.3
SPECIAL TOOLS - FUEL SYSTEM
TOOL DESCRIPTION PART NUMBER
Fuel Pressure Gauge Kit
PU-43506-A
Fuel Pressure Gauge
Adapter
PA-48838
Fuel Pump Service Tool
PU-50326
Bosch Automotive Service Solutions: 1-800-345-2233
or http://polaris.service-solutions.com/
WARNING
The EFI fuel system remains under high pressure, even
when the engine is not running. Before attempting to
service any part of the fuel system, pressure should be
relieved. The Fuel Pressure Gauge Kit has an
integrated pressure relief valve that can be used to
bleed off pressure once you have completed the fuel
pressure test.
TORQUE SPECIFICATIONS - FUEL SYSTEM
PART DESCRIPTION
TORQUE
SPECIFICATION
Seat Base Frame Front
Fasteners
10 lb-ft (14 Nm)
Seat Base Frame Rear
Fasteners
30 lb-ft (41 Nm)
Close-Off Panel
Fasteners
3.5 lb-ft (5 Nm)
Console Fasteners 3.5 lb-ft (5 Nm)
Fuel Pump Nut
70 lb-ft (95 Nm)
Fuel Rail Mounting Bolts
3.5 lb-ft (5 Nm)
Intake Plenum Hose
Clamps
3 lb-ft (4 Nm)
Lower Intake Plenum
Fastener
22 lb-ft (30 Nm)
SERVICE SPECIFICATIONS - FUEL SYSTEM
PART DESCRIPTION
SERVICE
SPECIFICATION
Fuel Pump Output 9.25 gal (35 L)/hr
Fuel Pressure
58 ± 2 psi (400 ± 14 kPa)
Fuel Sender Resistance -
Empty
450 ± 5 Ω
Fuel Sender Resistance -
Full
100 ± 3 Ω
Fuel Injector Resistance
11.4 - 12.6 Ω
FUEL SYSTEM
To Next Page
Loading...
Need help?
General
