10
9929375 R02 - 2016-2019 GENERAL / GENERAL 4 Service Manual
© Copyright Polaris Industries Inc.
10.3
GENERAL INFORMATION - BODY / FRAME
SERVICE NOTES - BODY / FRAME
CAUTION
Serious injury may result if machine tips or falls. Be
sure machine is secure before beginning any procedure
that requires machine lifting. Always wear eye
protection.
WARNING
The locking agent on the existing a-arm bolts was
destroyed during removal. DO NOT reuse old
hardware. Serious injury or death could result if
fasteners come loose during operation.
SPECIAL TOOLS - BODY / FRAME
TOOL DESCRIPTION PART NUMBER
Multi-Function Pliers 2876389
Bosch Automotive Service Solutions:
1-800-345-2233 or http://polaris.service-solutions.com
Included in the tool kit, this multi-function pliers is
designed to remove plastic push rivets and install body
components.
TORQUE SPECIFICATIONS - BODY / FRAME
PART DESCRIPTION
TORQUE
SPECIFICATION
Cargo Box Fasteners 14 lb-ft (19 Nm)
Floor Fasteners 3.5 lb-ft (4.7 Nm)
Front Seat Base Frame M8 Fasteners 10 lb-ft (14 Nm)
Front Seat Base Frame M10 Fasteners 40 lb-ft (54 Nm)
Front Close-off Panel Fasteners 3.5 lb-ft (4.7 Nm)
Rear Lower Close-off Panel Fasteners 3.5 lb-ft (4.7 Nm)
Seat Belt Fasteners 40 lb-ft (54 Nm)
Rear Upper Close-off Panel Fasteners 3.5 lb-ft (4.7 Nm)
Center Console Panel Fasteners 3.5 lb-ft (4.7 Nm)
Passenger Grab Handle Fasteners 6 lb-ft (8 Nm)
Main Dash Fasteners 3.5 lb-ft (4.7 Nm)
Terminal Block Fasteners 3 lb-ft (4 Nm)
Intake Duct Hose Clamp 3 lb-ft (4 Nm)
Coolant Surge Tank Fasteners 2 lb-ft (2.7 Nm)
Upper Front Fascia Fasteners 3.5 lb-ft (4.7 Nm)
Rocker Panel Fasteners 3.5 lb-ft (4.7 Nm)
Rear Fender Fasteners 3.5 lb-ft (4.7 Nm)
Center Lower Fender Fasteners 3.5 lb-ft (4.7 Nm)
Front Fender Fasteners 3.5 lb-ft (4.7 Nm)
Front Fender Flair Fastener 3.5 lb-ft (4.7 Nm)
Front Bumper Fasteners 30 lb-ft (41 Nm)
Door Hinge Pivot Nuts 8 lb-ft (11 Nm)
Door Hinge Fasteners 27 lb-ft (37 Nm)
Door Striker Fasteners 7 lb-ft (10 Nm)
Rear Door Hinge Fasteners 17 lb-ft (23 Nm)
Audio System Fasteners 3.5 lb-ft (4.7 Nm)
Visor Panel Fasteners 3.5 lb-ft (4.7 Nm)
Rear View Mirror Fasteners 5 lb-ft (7 Nm)
Roof Mounting Bracket Fasteners 8 lb-ft (11 Nm)
Center ROPS Fasteners 40 lb-ft (54 Nm)
Rear ROPS Fasteners 40 lb-ft (54 Nm)
Side ROPS Fasteners 40 lb-ft (54 Nm)
Front Cross Fasteners 40 lb-ft (54 Nm)
Skid Plate Fasteners 3.5 lb-ft (4.7 Nm)
BODY / FRAME
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