GENERAL INFORMATION
2.2
PERIODIC MAINTENANCE CHART
Inspection, adjustment and lubrication intervals of important components is listed in the following chart.
Maintenance intervals are based upon average riding conditions and a vehicle speed of approximately 10 mph.
Inspect, clean, lubricate, adjust or replace parts as necessary. NOTE: Inspection may reveal the need for
replacement parts. Always use genuine Polaris parts.
H CAUTION: Due to the nature of these adjustments, it is recommended that service be performed by
an authorized Polaris dealer.
" Vehicles subjected to severe use (operation in wet or dusty areas, low speed heavy load operation,
prolonged idle) should be inspected and serviced more frequently. For engine oil, short trip cold
weather riding also constitutes severe use. Pay special attention to oil level. A rise in oil level in cold weather
can indicate moisture collecting in the oil tank. Change oil immediately if oil level begins to rise.
E Emission Control System Service
(California).
PERIODIC MAINTENANCE - ENGINE
Frequency
(Whichever comes first)
Item Hours Calendar Miles
(Km)
Remarks
E"
Engine Oil - Level/Change 100 hrs 6 months N/A Check Level Daily; Break In service at 1 month
E
Oil Filter 100 hrs 6 months N/A Replace with oil change
E"
Air Filter - Main Element Weekly Weekly N/A Inspect - Replace if necessary
" Air Box Sediment Tube - Daily N/A Drain deposits whenever visible
" Engine Breather Filter 25 hrs Monthly N/A Inspect and replace if necessary
" Oil Tank V ent Hose 100 hrs 12 months N/A Inspect hose routing /hose condition
EH
Valve Clearance 100 hrs 12 months N/A Inspect/Adjust
E
Idle Speed As required As required N/A Adjust
Choke (Enricher) Cable 50 hrs 6 months N/A Inspect -Adjust, Lubricate, Replace if necessary
Carburetor Float Bowl 50 hrs 6 months N/A Drain bowl periodically and prior to storage
Carburetor Air Intake Ducts/Flange 50 hrs 6 months N/A Inspect all ducts for proper sealing/air leaks
EH
Fuel System 100 hrs 12 months N/A Check for leaks at tank cap, lines, filter , pump &
carburetor . Replace lines every 2 years.
CHASSIS
Frequency
(Whichever comes first)
Item Hours Calendar Miles
(Km)
Remarks
EH
Fuel Filter 100 hrs 12 months N/A Replace filter annually
Coolant/Level Inspection Daily Daily N/A Replace engine coolant every 2 years
Coolant Strength / Pressure Test
System
100 hrs 6 months N/A Inspect strength seasonally; Pressure test sys-
tem annually
Radiator 100 hrs 12 months N/A Inspect / Clean external surface
Cooling System Hoses 100 hrs 12 months N/A Inspect
Engine Mounts 100 hrs 12 months N/A Inspect
Drain Recoil Housing Weekly Weekly N/A More often if operating in wet environment
Exhaust Muffler / Pipe 100 hrs 12 months N/A
ELECTRICAL
E
Spark Plug 100 hrs 12 months N/A Inspect - Replace if necessary
Wiring 100 hrs 12 months N/A Inspect for abrasion, routing, security
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