Polaris RANGER 2x4 User Manual

CLUTCH
6.16
CLUTCH OFFSET
1/8I +0 / -- 1/16
3.2mm +0 / -- 1.6 mm)
Offset Alignment Tool
(PN 2870654)
B
A
Important: Inspect clutch alignment and center
distance before adjusting of fset.
1. Install offset alignment tool as shown.
Offset is correct when rear of tool contacts rear of
inner sheave with driven clutch pushed completely
inward on shaft and bolt torqued. Adjust offset by
adding or removing spacer washers between back of
driven clutch and spacer as shown.
Spacer Washer (PN 7556401)
DRIVE CLUTCH BUSHING
SER
VICE
*Clutch Bushing Replacement Tool Kit (PN
2871226)
Stamp Qty. Part Desciption Part #
#2 1 P--90 Drive/Driven
Cluth Bushing Install
Tool
5020628
#3 1 Drive Clutch Cover
Bushing Removal/
Installation Tool (all
clutches)
5020629
#5 1 P--90 Driven Clutch
Cover Bushing Re-
moval Tool
5020631
#8 1 Main Puller Adapter 5020632
#9 1 Adapter Reducer 5010279
#10 1 Number Two Puller
Adapter
5020633
DRIVE CLUTCH MOVEABLE
SHEAVE -
BUSHING
REMOV
AL
#2
#3
#5
#8
#9#10
1. Install handle end of the Piston Pin Puller (PN
2870386) securely into bench vise and lightly
grease puller threads.
Piston Pin Puller (PN 2870386)
2. Remove nut from puller rod and set aside.
Piston Pin Puller
(PN 2870386)
Main Puller Adaptor (#8)

Polaris RANGER 2x4 Specifications

General

Brand	Polaris
Model	RANGER 2x4
Category	Offroad Vehicle
Language	English