Polaris RANGER 2x4 User Manual

ENGINE
3.2
TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS
Fastener Size EH42PLE/
EH50PLE
Ft. Lbs. (Nm)
Blind Plug (Oil
Pressure)
1/8 PT
(28tpi)
6.5-11 (9-15 Nm)
Camshaft Sprocket 6mm 5-6.5 (7-9 Nm)
Camshaft Chain
Tensioner Lever
6mm 5-6.5 (7-9 Nm)
Camshaft Chain
Tensioner
6mm 5-6.5 (7-9 Nm)
Camshaft Chain
Tensioner Cap
11mm 14-19 (20-25 Nm)
Carburetor Adaptor 8mm 12-14 (16-20 Nm)
Crankcase 8mm 14-15 (19-21 Nm)
Crankshaft Slotted
Nut (Cam Chain
Drive Sprocket)
28mm 35-51 (47-69 Nm)
Cylinder Base
Bolts
10mm
6mm
45-49 (61-67 Nm)
6-8 (9-11 Nm)
Cylinder Head
Bolts
11mm
6mm
Refer to Engine
Assembly for
torque procedure
Drive Clutch Bolt 7/16 -
20
40 (55 Nm)
Flywheel 16mm 58-72 (78-98 Nm)
Oil Delivery Pipe 12mm 11-15 (15-21 Nm)
Oil Drain Bolt
(Crankcase)
14mm 14-17 (19-23 Nm)
Oil Filter Pipe Fit-
ting
20mm 36-43 (49-59 Nm)
Oil Hose Fitting 1/8 Pipe
Thread
6.5-11 (9-15 Nm)
Oil Pump 6mm 5-6.5 (7-9 Nm)
OilPumpCase
Screw
5mm 1.5-2 (2-3 Nm)
One Way Valve 11mm 14-19 (20-25 Nm)
Recoil Housing 6mm 5-6.5 (7-9 Nm)
Rocker Cover 6mm 7-8 (9-11 Nm)
Rocker Support 8mm 8-10 (11-13 Nm)
Rocker Adjuster
Screw
6mm 6-7 (8-10 Nm)
W ater Pump Impel-
ler Nut
6mm 5-6.5 (7-9 Nm)
Water Pump
Housing Cover
6mm 5-6.5 (7-9 Nm)
Stator Plate 6mm 5-6.5 (7-9 Nm)
Starter Motor 6mm 5-6.5 (7-9 Nm)
Spark Plug 14mm 9-11 (12-15 Nm)
SPECIAL TOOLS
PART NUMBER TOOL
DESCRIPTION
2200634 Valve Seat
Reconditioning Kit
2870390 Piston Support
Block
2871043 Flywheel Puller
2871283 Crankshaft/Water
Pump Seal Install
Kit
5131135 Water Pump
Install Kit
2870569 Crankshaft Truing
Stand
2870975 Mity Vact
Pressure Test Tool
PV--43527 OIl Filter Wrench

Polaris RANGER 2x4 Specifications

General

Brand	Polaris
Model	RANGER 2x4
Category	Offroad Vehicle
Language	English