Polaris RANGER 2x4 User Manual

GENERAL INFORMATION
2.9
FRONT GEARCASE
LUBRICATION (4X4,
6X6
MODELS ONL
Y)
Specified Lubricant:
Capacity:.........5.0 Oz. (150 ml.)
Drain Plug / Fill Plug Torque:
14 ft. lbs. (19.4 Nm)
FRONT GEARCASE SPECIFICATIONS
Premium Demand Drive Hub Fluid
(PN 2871654)
The gearcase lubricant level should be checked and
changed in accordance with the maintenance
schedule.
S Be sure vehicle is level before
proceeding.
S Check vent hose to be sure it is
routed properly and unobstructed.
S The correct front gearcase lubricant
to use is Polaris Premium Demand
Hub Fluid.
To check the lubricant level:
The gearcase must be drained and re-filled with the
proper amount of lubricant. Refer to the procedure
below.
To change front gearcase lubricant:
1. With the RANGER on a level surface, remove the
fill plug and check the lubricant level. Lubricant
should be kept at the specified level, according to
the proper gearcase specifications listed.
2. Support the vehicle securely with a jackstand and
remove the front tire on the driver’s side.
3. Remove gearcase drain plug located on the
bottom of the gearcase and drain oil. (The drain
plug is accesible through the skid plate.) Catch
and discard used oil properly.
4. Clean and reinstall drain plug using a new sealing
washer .
5. Remove fill plug.
6. Fill with the recommended fluid amount or fill to
0.75 in. (19 mm) below the threads of the fill plug.
7. Install fill plug. Check for leaks.
Fill plug
Make sure vent is unobstructed
Drain plug
FRONT GEARCASE (4X4, 6X6)
Fill Plug Threads
Fill to 3/4” below
threads or fill
with 5 oz. lubricant.
MIDDLE GEARCASE
LUBRICATION (6X6 ONL
Y)
Specified Lubricant:
Capacity:........6.75 Oz. (200 ml.)
Drain Plug / Fill Plug Torque:
14 ft. lbs. (19.4 Nm)
MIDDLE GEARCASE SPECIFICATIONS
Polaris Gear Drive Fluid (PN 2871653)
The gearcase lubricant level should be checked and
changed in accordance with the maintenance
schedule.
S Be sure vehicle is level before
proceeding.
S Check vent hose to be sure it is
routed properly and unobstructed.
S The correct middle gearcase
lubricant to use is Polaris Gear Drive
Fluid

Polaris RANGER 2x4 Specifications

General

Brand	Polaris
Model	RANGER 2x4
Category	Offroad Vehicle
Language	English