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3.78

9926814 R08 - 2015-2016 RZR 900 2016 RZR S 1000 Service

Manual

FLYWHEEL INSTALLATION

1. If previously removed, reinstall the flywheel key.

2. Clean taper of crankshaft to remove all oil or grease.

3. Clean flywheel taper to remove all oil or grease.

4. Align flywheel key-way with key and install the

flywheel, seating it fully on taper.

5. Install flywheel retaining bolt. Using a commercially

available strap wrench, hold the flywheel and torque

the flywheel retaining bolt

to specification.

NOTE

If the Cylinder Holding & Camshaft Timing Plate (PU-

50563) is installed, remove it before tightening the

flywheel.

TORQUE

Flywheel Retaining Bolt:

133 ft-lbs (180 Nm)

6. Install the starter torque limit gear as an assembly.

STATOR COVER INSTALLATION

1. Apply gasket tack adhesive to help hold gasket in

place during assembly.

2. Install a new stator cover gasket over alignment pins.

CAUTION

The flywheel contains powerful magnets. Use caution

when removing and installing the stator cover. DO NOT

place fingers between cover and crankcase at any time

during the removal / installation process or injury could

result.

3. Install stator cover and thirteen screws. Torque

screws in sequence to specification.

TORQUE

Stator Cover Screws:

9 ft-lb (12 Nm)

ENGINE / COOLING SYSTEM

Polaris RZR S 1000 2016 User Manual

Questions and Answers: