11
9926814 R08 - 2015-2016 RZR 900 2016 RZR S 1000 Service
Manual
© Copyright Polaris Industries Inc.
11.11
SWITCHES
BRAKE LIGHT SWITCH
The brake light switch
q
is located on the front brake line
banjo bolt of the master cylinder. The brake switch may
be accessed easily by removing the hood access panel.
Testing:
1. Disconnect wire harness from switch and connect an
ohmmeter across switch contacts. The reading
should be infinite (OL).
2. Apply the brake and check for continuity. If there is no
continuity, or if resistance is greater than 0.5 ohms,
clean the switch terminals. Re-test and replace switch
if necessary.
Replacement:
NOTE
Brake fluid will leak out of the master cylinder when the
brake switch is replaced. Place a suitable catch
container/rags below the master cylinder prior to brake
switch removal.
1. Disconnect the harness going to the brake switch.
2. Loosen and remove the brake switch.
3. Install new brake switch. Torque brake switch to
specifications.
TORQUE
Brake Switch:
15 ft-lb (20 Nm)
4. Bleed the brake system. See Chapter 9 – BRAKE
BLEEDING / FLUID CHANGE, page 9.8
HEADLAMP SWITCH
1. Disconnect the headlamp switch harness by
depressing the connector locks and pulling on the
connector. Do not pull on the wiring.
2. Test between the 3 sets of outputs (OFF / LOW /
HIGH). If any of the tests fail, replace headlamp
switch assembly.
• Move the switch to HIGH. There should be continuity
between switch pins 2 and 3; 5 and 6; 7 and 8.
• Move the switch to LOW. There should be continuity
between switch pins 2 and 3; 4 and 5; 7 and 8..
• Move the switch to OFF. There should be continuity
between switch pins 1 and 2; 4 and 5; 7 and 8.
NOTE
Pins 7 and 8 provide power and ground to light the
switch lamp.
ELECTRICAL
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