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9926814 R08 - 2015-2016 RZR 900 2016 RZR S 1000 Service

Manual

3.21

WATER PUMP INSTALLATION

1. Replace the two sealing o-rings

on the water pump

housing.

NOTE

Always use NEW o-rings each time the water pump is

removed.

2. Lubricate new o-rings

with clean engine oil.

3. Remove the shop towel from the water pump drive

access hole in the engine block.

4. Clean the o-ring sealing surface

in the engine

block using a clean shop towel.

5. Use a shop light to illuminate the water pump drive

access hole in the engine crankcase. Note the

orientation of the water pump drive slot

6. Rotate the water pump drive tab

so it matches the

angle of the drive slot in the engine.

7. Slide water pump into engine crankcase.

CAUTION

The water pump drive tab and slot must be aligned

properly or severe engine damage will occur.

8. Install the three water pump mounting bolts

noting location of the shorter bolt. Torque bolts to

specification.

TORQUE

Water Pump Mounting Bolts:

7 ft-lb (10 Nm) (Apply Loctite® 204™ to bolt

threads)

9. Install the three coolant hoses that attach to the water

pump. Be sure orientation and routing are correct.

10.Connect the (-) negative battery cable.

11. Fill and bleed the cooling system. (see Cooling

System Bleeding, page 3.16)

ENGINE / COOLING SYSTEM

Polaris RZR S 1000 2016 User Manual

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