10.4
9926814 R08 - 2015-2016 RZR 900 2016 RZR S 1000 Service
Manual
© Copyright Polaris Industries Inc.
BODY ASSEMBLY VIEWS
CAB FRAME ASSEMBLY
NOTE
Finger tighten all components until cab frame is completely assembled on vehicle and then tighten to specification.
1. Install hip bolster and secure the bottom mount with M8x1.25x20 bolts. Torque fasteners to 14 ft-lb (19 Nm).
2. Install rear ROPS to the frame with M10x1.5x45 bolts and nuts. Torque fasteners to 40 ft-lb (54 Nm).
3. Install hip bolster to mount to the rear ROPS with M8x1.25x55 fasteners. Torque fasteners to 17 ft-lb (23 Nm)
4. Install front ROPS to the frame with M10x1.5x45 fasteners. Install front ROPS to rear ROPS and front ROPS cross
brace to the left and right front ROPS with M10x1.5x20 screws. Torque fasteners to 40 ft-lb (54 Nm).
5. Install visor on front ROPS with M6x1.0x25 screws. Torque fasteners to 8 ft-lb (11 Nm).
q
Rear ROPS
i
M8 x 1.25 Nut
w
Visor o
M8 x 1.25 x 20 Bolt 16 ft-lb (22 Nm)
e
Front ROPS — Left a
M10 x 1.5 x 45 Screw 40 ft-lb (54 Nm)
r
Front ROPS Cross Brace
s
M10 x 1.5 Nut 40 ft-lb (54 Nm)
t
Front ROPS — Right
d
Clip
y
Hip Bolster
f
M10 x 1.5 x 20 Screw 40 ft-lb (54 Nm)
u
M8 x 1.25 x 55 Screw 16 ft-lb (22 Nm)
g
M6 x 1.0 x 25 Screw 8 ft-lb (11 Nm)
BODY / FRAME
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