5
9926814 R08 - 2015-2016 RZR 900 2016 RZR S 1000 Service
Manual
© Copyright Polaris Industries Inc.
5.23
20.Remove installation tool.
Cover Bushing Removal
21.Install main adapter
i
on puller.
22.Install adapter reducer
o
.
23.From outside of clutch cover, insert removal tool
e
into cover bushing.
24.With inside of cover toward vise, slide cover onto
puller.
25.Install nut onto puller rod and hand tighten. Turn
puller barrel to increase tension as needed.
26.Turn clutch cover counterclockwise on puller rod until
bushing is removed and cover comes free.
27.Remove nut from puller rod and set aside.
28.Remove bushing and bushing removal tool from
puller. Discard bushing.
Cover Bushing Installation
29.Apply Loctite® 648 evenly to bushing bore in the
cover.
30.Working from inside of cover, insert new bushing and
bushing installation tool into center of clutch cover.
31.With main adapter on puller, insert cover onto puller
rod, placing outside of cover toward vise.
32.Install nut on rod and hand tighten. Turn puller barrel
to apply more tension if needed.
33.Turn clutch cover counterclockwise on puller rod until
bushing is seated.
34.Remove nut from puller rod. Take installation tool and
clutch cover off rod.
DRIVE CLUTCH ASSEMBLY
CAUTION
Do not apply oil or grease to the bushings.
Reassemble the drive clutch in the following sequence.
Be sure marks that were made during disassembly are
aligned during each phase of assembly.
1. Install the shift weights, bolts and nuts onto the
moveable sheave. Torque shift weight bolts to
specification.
TORQUE
Shift Weight Fasteners:
20 in-lb (2 Nm)
2. Install the non-braking needle bearing
q
, the two
washers
w
and the spacer
r
onto the stationary
sheave
e
.
3. Install moveable sheave onto stationary sheave shaft.
Be sure the moveable sheave slides freely on the
spacer.
4. Apply 0.4 mL of Loctite® 620™ and 0.4 mL of
Loctite® 7088™ Primer in 90° apart in vertical stripes
to the shaft threads.
PVT SYSTEM
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