Polaris RZR S 1000 2016 User Manual

8
9926814 R08 - 2015-2016 RZR 900 2016 RZR S 1000 Service
Manual
© Copyright Polaris Industries Inc.
8.21
7. Insert new bushings and pivot tubes into new A-arm.
REAR CONTROL ARM INSTALLATION
1. Install lower control arm assembly onto vehicle frame.
Torque new fasteners to specification.
2. Attach lower control arm to bearing carrier. Torque
new fastener to specification.
3. (RZR 60″ ONLY) Mount stabilizer bar to lower control
arm. Torque fasteners to specification.
4. Route brake line on top of the lower control arm.
5. Install upper A-arm assembly onto vehicle frame.
Torque new fastener to specification.
6. Install the lower portion of the shock to the lower
control arm. Torque shock fastener to specification.
7. (RZR 50″ and XC ONLY) Mount stabilizer bar to
upper control arm. Torque fasteners to specification.
8. Attach upper A-arm to bearing carrier. Torque new
fastener to specification.
9. Install wheel and torque wheel nuts to specification.
CAUTION
Upon A-arm installation completion, test vehicle at low
speeds before putting into service.
TORQUE
Rear Upper / Lower A-arm Bolts:
40 ft-lb (54 Nm) + 90°
Lower Rear Bearing Carrier M12 Bolts:
40 ft-lb (156 Nm) + 180°
Stabilizer Linkage Fasteners:
40 ft-lbs (54 Nm)
Shock Mounting Bolts:
42 ft-lb (57 Nm)
Upper Rear Bearing Carrier M10 Bolts:
42 ft-lb (57 Nm)
REAR STABILIZER BAR REPLACEMENT
NOTE
Although the rear stabilizer bar mounting varies by
model, the replacement procedure is the same.
1. Lift and support the rear of the vehicle by the frame.
2. Remove the fasteners retaining the stabilizer bar
q
to the linkage
w
on both sides of the vehicle.
3. Remove the fasteners
e
retaining the stabilizer bar
brackets
r
to the vehicle frame and remove the
brackets/bushings.
4. Remove the stabilizer bar from the vehicle.
5. To Install, carefully install the stabilizer bar in the
vehicle.
6. Fully install the stabilizer bar, bushings, bracket and
fasteners. Center stabilizer bar in the frame. Torque
mounting fasteners to specification.
NOTE
Refer to bolt head to determine which class bolt has
been installed during manufacturing.
STEERING / SUSPENSION

Polaris RZR S 1000 2016 Specifications

General

Brand	Polaris
Model	RZR S 1000 2016
Category	Offroad Vehicle
Language	English