3.40
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.
3. If the bottom installed gap measurement exceeds the
service limit, replace the rings. If ring gap is smaller
than the specified limit, file ring ends until gap is
within specified range.
IMPORTANT: Always check piston ring installed
gap after re-boring a cylinder or when installing
new rings. A re-bored cylinder should always be
scrubbed thoroughly with hot soapy water,
rinsed, and dried completely. Wipe cylinder bore
with oil immediately to remove residue and
prevent rust.
Starter Drive/Bendix Removal Inspection
1. Remove stator housing bolts and remove housing.
2. Remove the flywheel nut and washer. Install
Flywheel Puller (PN 2871043) and remove flywheel.
NOTE: Do not thread the puller bolts into the
flywheel more than 1/4, or stator coils may be
damaged.
3. Remove starter bendix assembly. Note the thrust
washers located on both sides of the bendix.
4. Inspect the thrust washer for wear or damage and
replace if necessary.
5. After the bendix is removed, tap on the starter
assembly with a soft faced mallet to loosen the
starter from the crankcase.
6. Inspect gear teeth on starter drive (B). Replace
starter drive if gear teeth are cracked, worn, or
broken.
7. Inspect the bendix bushing (C) in the mag cover for
wear. Replace as needed.
ENGINE
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