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Polaris Sportsman 800 EFI Big Boss 6x6 2012 User Manual

Polaris Sportsman 800 EFI Big Boss 6x6 2012
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7.54
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.
Installation
1. Insert bearing carrier on drive shaft.
2. Align bottom of carrier housing and lower control
arm. Grease and slide lower control arm bushings
into place, securing corner housing.
3. Install and torque both lower control arm bolts.
Lower Control Arm Bolt:
37 ft-lbs (50 Nm)
4. Lift bearing carrier until top aligns with upper control
arm. Install and torque upper control arm bolt and
torque to specification.
Upper Control Arm Bolt:
37 ft-lbs (50 Nm)
5. Pull drive shaft outward and install hub onto
driveshaft splines. Apply anti-seize to the splines.
6. Install cone washers with domed side facing
outward.
7. Install retainer nut, wheel and wheel nuts.
8. Remove jackstand and torque axle nut and wheel
nuts to specification.
Wheel Nut:
Steel Wheels: 27 ft-lbs (37 Nm)
Aluminum Wheels: 30 ft-lbs + 1/4 turn
(41 Nm) + 1/4 turn
Rear Hub Nut:
80 ft-lbs (109 Nm)
9. Install a new cotter pin. Tighten nut slightly to align
holes if required.
FINAL DRIVE

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Polaris Sportsman 800 EFI Big Boss 6x6 2012 Specifications

General IconGeneral
BrandPolaris
ModelSportsman 800 EFI Big Boss 6x6 2012
CategoryOffroad Vehicle
LanguageEnglish

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