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Polaris Sportsman 800 EFI Big Boss 6x6 2012 User Manual

Polaris Sportsman 800 EFI Big Boss 6x6 2012
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7
7.5
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.
FRONT HUB
Disassembly
NOTE: Follow steps 1-10 for wheel/hub removal in
‘Front Drive Shaft (CV) Service / Removal’
1. Remove outer snap ring.
2. From the back side, tap on the outer bearing race
with a drift punch in the reliefs as shown.
IMPORTANT: Drive bearing out evenly by
tapping on outer race only. Once bearing is at
bottom of casting, support casting on outer
edges so bearing can be removed.
3. Inspect the bearing.
NOTE: Due to extremely close tolerances and
minimal wear, the bearings must be inspected
visually, and by feel. While rotating bearings by
hand, inspect for rough spots, discoloration, or
corrosion. The bearings should turn smoothly
and quietly, with no detectable up and down
movement and minimal movement sideways
between inner and outer race.
4. Inspect bearing housing for scratches, wear or
damage. Replace housing if damaged.
Assembly
1. Support bottom of hubstrut housing.
2. Start bearing in housing.
3. Press bearing into place until outer race bottoms on
housing.
CAUTION
When using an arbor press be sure to press only on the
outer race to avoid bearing damage.
4. Install snap ring into groove.
NOTE: Follow steps 2-6 for wheel/hub
installation in ‘Front Drive Shaft (CV) Service /
Installation’
FINAL DRIVE

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Polaris Sportsman 800 EFI Big Boss 6x6 2012 Specifications

General IconGeneral
BrandPolaris
ModelSportsman 800 EFI Big Boss 6x6 2012
CategoryOffroad Vehicle
LanguageEnglish

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