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3.19
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.
19. Remove all engine mount nuts and / or engine mount
plates. Remove the frame brace (G) from the front
left side of the frame.
20. Remove the engine from the left side of the frame.
NOTE: Use caution when lifting the engine out
of frame. Use an engine lift or other means if the
engine is too heavy to be lifted manually.
21. For engine installation, reverse procedures.
Engine Installation Notes
After the engine is installed in the frame, review this
checklist and perform all steps that apply:
General Items
1. Install previously removed components using new
gaskets, seals, and fasteners where applicable.
2. Perform regular checks on fluid levels, controls, and
all important areas on the vehicle as outlined in the
daily pre-ride inspection checklist (refer to Chapter 2
or the Owner's Manual).
PVT System
3. Adjust center distance of drive and driven clutch.
(Chapter 6)
4. Adjust clutch offset, alignment, and belt deflection.
(Chapter 6)
5. Clean clutch sheaves thoroughly and inspect inlet
and outlet ducts for proper routing and sealing.
(Chapter 6)
Transmission
6. Inspect transmission operation and adjust linkage if
necessary. Refer to Chapter 2 and Chapter 8.
Exhaust
7. Replace exhaust gaskets. Seal connections with
high temp silicone sealant.
8. Check to be sure all springs are in good condition.
Bleed Cooling System
NOTE: This cooling system contains vent lines
to help purge trapped air during filling. Bleeding
generally should not be necessary.
9. Remove radiator cap and slowly add coolant to the
bottom of filler neck.
10. Fill coolant reservoir tank to full mark.
11. Install radiator cap and gently squeeze coolant
hoses to force any trapped air out of system.
12. Again, remove radiator cap and slowly add coolant to
the bottom of fill neck if needed.
ENGINE
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