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9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.
Transmission Disassembly
NOTE: Refer to the exploded view at the end of this
chapter as a reference.
1. Place the transmission in Reverse before
disassembly.
2. Drain and properly dispose of the transmission
lubricant (see Chapter 2).
3. Remove the shift rod from the bellcrank (B).
4. Remove the bellcrank nut (A) and bellcrank (B).
5. Remove the E-clip (C) that retains the gear selector
switch (D) and remove the switch.
6. Remove the sector cover bolts (E) and remove the
sector cover (F).
NOTE: Removal can be aided by using your
thumbs to press down on the shafts while pulling
up the cover with your fingers.
7. Remove the compression spring (G).
8. Remove the detent star (H). Note how the detent star
fits onto the splined shaft with the raised edge facing
outward for reassembly.
9. Remove the lockout disc (I). Note the raised edge
facing outward for reassembly.
10. Remove the shift shaft (J), detent pawl (K) and the
shift gears (L and M).
IMPORTANT: Note the timing marks on the shift
gears (L and M) for reassembly purposes.
TRANSMISSION
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