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Polaris Sportsman 800 EFI Big Boss 6x6 2012 User Manual

Polaris Sportsman 800 EFI Big Boss 6x6 2012
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5.26
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.
SUSPENSION
Front Strut Cartridge Replacement
NOTE: Refer to illustration on following page.
1. Hold strut rod and remove top nut.
2. Remove upper strut pivot assembly.
Strut Rod Wrench:
(PN 2871572)
Strut Spring Compressor Tools:
(PN 2871573) and (PN 2871574)
3. Compress spring using any commercially available
spring compressor tool and remove the spacer nut.
4. Remove coil spring and collapse strut cartridge.
5. Remove two pinch bolts from strut casting.
6. Remove strut cartridge.
7. Install cartridge until bottomed in strut casting.
8. Install pinch bolts with wire clamp (s). Torque pinch
bolts to specification.
Pinch Bolt:
17 ft-lbs (23 Nm)
9. Reassemble spring and top pivot assembly. Be sure
all parts are installed properly and seated fully.
10. Torque strut rod nut to specification. Do not over
torque the nut.
Strut Rod Nut:
15 ft-lbs (21 Nm)
BODY / STEERING / SUSPENSION

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Polaris Sportsman 800 EFI Big Boss 6x6 2012 Specifications

General IconGeneral
BrandPolaris
ModelSportsman 800 EFI Big Boss 6x6 2012
CategoryOffroad Vehicle
LanguageEnglish

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