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SB-200TG
Thermo King SB-200TG User Manual
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11
3
Serial Number Locations
Compres
s
or:
S
t
amped
between
t
h
e cylind
e
rs
on
the fr
ont
en
d ab
ove t
h
e oi
l
pu
mp.
E
ngine
:
S
ee
t
h
e eng
i
ne iden
t
i
f
i
catio
n plate lo
cat
ed
on
the
en
gine v
a
lve cov
e
r
.
Unit:
Nam
e
plates
o
n
the
bulk
h
ead a
bov
e the co
mpres
s
o
r
i
n
s
i
de t
h
e curb
si
d
e
do
or an
d o
n
the
roads
i
de o
f
the
evapo
r
ator
.
Figure 35:
Compressor Se
rial Number
Location
11
3
Serial Number Locations
Compressor:
Stamped
between the cylinders
on the front
end above th
e oil pump.
Engine:
See the eng
ine identification plate located on
the
engine valve cov
er
.
Unit:
Nameplates on the bulk
head above the co
mpressor
inside th
e curbside
door and o
n
the roadside of the
evaporator
.
Figure 35:
Compressor Se
rial Number
Location
113
115
Table of Contents
Default Chapter
4
Table of Contents
4
List of Figures
8
Introduction
10
Safety Precautions
12
General Safety Practices
12
Automatic Start/Stop Operation
13
Electrical Hazard
13
Refrigerant
13
Refrigerant Oil
14
First Aid
14
First Aid-Refrigerant
14
First Aid-Refrigerant Oil
14
Safety Decals and Locations
15
Figure 1:Belt Warning (Located on Condenser Housing)
15
Figure 2:Belt Replacement Caution (Located on Condenser Housing)
15
Figure 3:Automatic Start Caution
16
Figure 4:Fan Caution
16
Figure 5:Door Latch Warning (Located on Curbside Door)
17
EPA Emission Control System Warranty Statement
18
Responsibilities
19
Thermo King Corporation Responsibilities
19
Limitations
20
Owner Responsibilities
20
Figure 6:Front View
22
Unit Description
22
Unit Overview
22
Design Features
23
Diesel Engine
24
ELC (Extended Life Coolant)
24
Figure 7:TK486V (Tier 2)
24
Emi 3000
25
Thermo King X430L Compressor
25
Table of Contents
26
TG-VI Microprocessor Controller
26
Figure 8:Control and Switch Panels
26
CYCLE-SENTRY Start-Stop Controls
28
Defrost
28
DAS (Optional)
29
Opening the Front Doors
30
Opening the Secondary Door Latch
30
Figure 9:Door Latch Location
30
Figure 10:Opening Secondary Door Latch
30
Closing the Front Doors
31
Engine Compartment Components
32
Figure 11:Engine Compartment
32
Unit Protection Devices
33
Figure 12:Relay Board
35
Figure 13:TG-VI Control Panel with All Possible Icons and Characters Displayed
36
TG-VI Controller Description
36
TG-VI Overview
36
Display Screen
37
Figure 14:Display Screen with All Possible Icons and Characters Displayed
37
Figure 15:Upper and Lower Displays
38
Upper and Lower Display
38
Display Icons
39
Figure 16:Standard Display
40
Standard Display
40
Figure 17:Keypad
41
Keypad
41
Figure 18:Remote Status Light
44
Remote Status Light (Optional)
44
Manual Pretrip Inspection (before Starting the Unit)
46
Figure 19:TG-VI Microprocessor Controller
48
Unit Operation with TG-VI Controller
48
Control Panel
49
On/Off Switch
49
Figure 20:Control and Switch Panels
49
Starting the Diesel Engine
50
Figure 21:Unit Self Check
51
Starting the Unit with a Unit Self Check Test
51
Displaying Operating Data During Normal Operation
53
Figure 22:Standard Display
53
Changing the Setpoint
54
Figure 23:Changing the Setpoint
54
Selection of Operating Modes
55
Figure 24:Selecting CYCLE-SENTRY or Continuous Mode
56
Selecting CYCLE-SENTRY or Continuous Mode
56
Figure 25:Initiating a Manual Defrost Cycle
57
Initiating a Manual Defrost Cycle
57
Checking Software Revision
58
Figure 26:Checking Software Revision
58
Figure 27:Printing a Trip Report
59
Printing a Trip Report
59
Figure 28:Initiating a Start of Trip
61
Initiating a Start of Trip
61
Displaying and Clearing Alarm Codes
62
Figure 29:Alarm Symbol Location
62
List of Figures
62
Alarm Codes
64
Introduction
64
Repair
64
Alarm Types
65
Corrective Action
65
Alarm Code 84 (Restart Null)
66
Alarm Code 85 (Forced Unit Operation)
66
Table of Alarm Codes
67
Loading and Enroute Inspections
84
Pre-Loading Inspection
84
Figure 30:Loading Considerations
85
Post-Loading Inspection
86
Enroute Inspections
87
Jump Starting
90
Figure 31:Unit Battery
91
Figure 32:Sequence for Connecting Jumper Cables
91
Figure 33:Unit Engine
92
Figure 34:Sequence for Disconnecting
93
Engine
94
Specifications
94
Belt Tension
96
Electrical Control System
96
Refrigeration System
97
Maintenance Inspection Schedule
98
Warranty
102
Glossary
104
Index
110
Index
114
Figure 35:Compressor Serial Number Location
114
Serial Number Locations
114
Figure 36:Engine Serial Number Location
115
Figure 37:Unit Serial Number Plate Locations
115
Figure 38:Unit Serial Number Plate
116
Emergency Cold Line
118
Recover Refrigerant
119
California Proposition 65 Warning
120
4
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Thermo King SB-200TG Specifications
General
Brand
Thermo King
Model
SB-200TG
Category
Heater
Language
English
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