Thermo King SB-200TG User Manual

Thermo King SB-200TG

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Copyright© 2007 Thermo King Corp., Minneapolis, MN, USA

Printed in USA

SB-200TG

TK 53598-2-OP (Rev. 0, 02/07)

Copyright© 2007 Thermo King Corp., Minneapolis, MN, USA

Printed in USA

SB-200TG

TK 53598-2-OP (Rev. 0, 02/07)

Table of Contents

Default Chapter4
- Table of Contents4
List of Figures8
Introduction10
Safety Precautions12
- General Safety Practices12
- Automatic Start/Stop Operation13
- Electrical Hazard13
- Refrigerant13
- Refrigerant Oil14
- First Aid14
  - First Aid-Refrigerant14
  - First Aid-Refrigerant Oil14
- Safety Decals and Locations15
- EPA Emission Control System Warranty Statement18
Unit Description22
- Unit Overview22
- Design Features23
- Diesel Engine24
- ELC (Extended Life Coolant)24
- Figure 7:TK486V (Tier 2)24
- Emi 300025
- Thermo King X430L Compressor25
Table of Contents26
- TG-VI Microprocessor Controller26
- DAS (Optional)29
- Opening the Front Doors30
- Closing the Front Doors31
- Engine Compartment Components32
- Figure 11:Engine Compartment32
- Unit Protection Devices33
- Figure 12:Relay Board35
- Figure 13:TG-VI Control Panel with All Possible Icons and Characters Displayed36
TG-VI Controller Description36
- TG-VI Overview36
- Display Screen37
- Figure 17:Keypad41
- Keypad41
- Figure 18:Remote Status Light44
Remote Status Light (Optional)44
Manual Pretrip Inspection (before Starting the Unit)46
- Figure 19:TG-VI Microprocessor Controller48
Unit Operation with TG-VI Controller48
- Control Panel49
  - On/Off Switch49
  - Figure 20:Control and Switch Panels49
- Starting the Diesel Engine50
- Figure 21:Unit Self Check51
- Starting the Unit with a Unit Self Check Test51
- Displaying Operating Data During Normal Operation53
- Figure 22:Standard Display53
- Changing the Setpoint54
- Figure 23:Changing the Setpoint54
- Selection of Operating Modes55
- Figure 24:Selecting CYCLE-SENTRY or Continuous Mode56
- Selecting CYCLE-SENTRY or Continuous Mode56
- Figure 25:Initiating a Manual Defrost Cycle57
- Initiating a Manual Defrost Cycle57
- Checking Software Revision58
- Figure 26:Checking Software Revision58
- Figure 27:Printing a Trip Report59
- Printing a Trip Report59
- Figure 28:Initiating a Start of Trip61
- Initiating a Start of Trip61
- Displaying and Clearing Alarm Codes62
- Figure 29:Alarm Symbol Location62
- List of Figures62
Alarm Codes64
- Introduction64
- Repair64
- Alarm Types65
- Corrective Action65
- Alarm Code 84 (Restart Null)66
- Alarm Code 85 (Forced Unit Operation)66
- Table of Alarm Codes67
Loading and Enroute Inspections84
- Pre-Loading Inspection84
- Figure 30:Loading Considerations85
- Post-Loading Inspection86
  - Enroute Inspections87
Jump Starting90
- Figure 31:Unit Battery91
- Figure 32:Sequence for Connecting Jumper Cables91
- Figure 33:Unit Engine92
- Figure 34:Sequence for Disconnecting93
- Engine94
Specifications94
- Belt Tension96
- Electrical Control System96
- Refrigeration System97
Maintenance Inspection Schedule98
- Warranty102
- Glossary104
- Index110
Index114
- Figure 35:Compressor Serial Number Location114
Serial Number Locations114
- Figure 36:Engine Serial Number Location115
- Figure 37:Unit Serial Number Plate Locations115
- Figure 38:Unit Serial Number Plate116
Emergency Cold Line118
Recover Refrigerant119
California Proposition 65 Warning120

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Thermo King SB-200TG Specifications

General

Brand	Thermo King
Model	SB-200TG
Category	Heater
Language	English