February, 2008
2-557
WorkCentre 5225, 5230
078-101, 078-102
Status Indicator Raps
Launch Version
078-101 HCF to Feed Out Sensor Fault RAP
BSD-ON: 8.2
The Tray 2 Feed Out Sensor did not come on within the specified time after the start of feed from
Tray 6 (HCF).
Initial Actions
• Clear any paper jam and switch the power off then on.
• Check for out-of-spec paper.
• Paper Path for a foreign object/burr/piece of paper
Procedure
Execute Component Control [071-100 Tray Feed Out Sensor]. Move the actuator of the Tray 2
Feed Out Sensor manually or with paper.
The display changes.
YN
Go to 8.2 BSD and check the following wires for an open wire, short or poor contact:
• Tray Feed Out Sensor P/J105-2 to MCU PWB P/J410-14
• Tray Feed Out Sensor P/J105-1 to Tray Module PWB P/J410-15
• Tray Feed Out Sensor P/J105-3 to Tray Module PWB P/J410-13
If OK, replace the Tray Feed Out Sensor (PL 2.5) before replacing the MCU PWB (PL
9.1).
Execute Component Control [077-003 Takeaway Clutch]. There is operation noise from the
Takeaway Clutch 1.
YN
Go to 8.2 BSD and check the Takeaway Clutch for an open.
Check the following:
• Takeaway Rolls 1 and 2 and 3 for dirt/paper particles/wear/a poor rotation
• HCF and IOT for a poor docking
• HCF Transport Belt for poor tension
• HCF Transport Roll for dirt/paper particles/wear/a poor rotation
• HCF Takeaway Rolls 1-3 for dirt/ paper particles/wear/a poor rotation
• HCF Exit Roll for dirt/ paper particles/wear/a poor rotation
• Drive gears for wear/breakage
• If the results of the above checks are OK, replace Tray Module PWB (PL 13.8) and the
MCU PWB (PL 9.1) one at a time in the order shown.
078-102 HCF to Registration Sensor Fault RAP
BSD-ON: 8.7
The paper transported from HCF did not turn on the Registration Sensor within the specified time.
Initial Actions
• Clear any jam and switch the power off then on.
• Check for out-of-spec paper.
• Paper Path for a foreign object/burr/piece of paper
Procedure
Execute Component Control [089-100 Reg. Sensor]. Place paper in front of the Reg. Sensor.
The display changes.
YN
Go to 8.7 BSD and check the following for an open wire, short or poor contact:
• Reg Sensor P/J104-2 to MCU PWB P/J403-B8
• Reg Sensor P/J104-1 to MCU PWB P/J403-B13
• Reg Sensor P/J104-3 to MCU PWB P/J403-B3
If OK, replace the Reg. Sensor (PL 2.4) before replacing the MCU PWB (PL 9.1).
Execute Component Control [078-007 Tray 6 Takeaway Motor]. There is operation noise
from the Tray 6 Takeaway Motor.
YN
Check the wire-wound resistance of Pre Reg. Motor is approx. 0.8 ohms at the measurement
points below.
• JF57-3 to pins 1/2
• JF57-4 to pins 5/6
If OK, go to 8.9 BSD and troubleshoot the Tray 6 Takeaway Motor circuit.
Check the following:
• Takeaway Rolls 1 and 2 and 3 for dirt/paper particles/wear/a poor rotation
• Pre Reg Roll for dirt/paper particles/wear/a poor rotation
• Drive gears for wear/breakage
• Drawer Connectors and contact points for foreign objects/bent pins/burnout
• If the results of the above checks are OK, replace Tray Module PWB (PL 13.8) and the
MCU PWB (PL 9.1) one at a time in the order shown
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