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Danfoss iC2 User Manual
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Application G
uide
|
iC2-Micro
Frequency Converters
Selection number
Selection name
10
l/min
12
Pulse/s
20
l/s
21
l/min
22
l/h
23
m³/s
24
m³/min
25
m³/h
30
kg/s
31
kg/min
32
kg/h
33
t/min
34
t/h
40
m/s
41
m/min
45
m
60
°C
70
mbar
71
bar
72
Pa
73
kPa
74
m WG
80
kW
120
GPM
121
gal/s
122
gal/min
123
gal/h
124
CFM
125
ft³/s
126
ft³/min
127
ft³/h
130
lb/s
131
lb/min
Danfoss A/S
©
2024.03
AB413939445838en-000301
/
130R1254
|
157
156
158
Table of Contents
Contents
3
1 Introduction and Safety
11
1.1 Purpose of this Application Guide
11
1.2 Additional Resources
11
1.3 Version History
11
1.4 Safety Symbols
11
1.5 General Safety Considerations
12
1.6 Qualified Personnel
13
2 Application Software Overview
14
2.1 iC2-Micro Application Software Overview
14
2.2 Basic Functions
14
2.2.1 Basic Functions Overview
14
2.2.2 Reference Handling
14
2.2.3 Two Setups
14
2.2.4 Ramps
14
2.2.5 Quick Stop
14
2.2.6 Limit Rotation Direction
14
2.2.7 Motor Phase Switch
15
2.2.8 Inching with Jogging Modes
15
2.2.9 Frequency Bypass
15
2.2.10 Automatic Restart
15
2.2.11 Flying Start
15
2.2.12 Mains Dropout
15
2.2.13 Kinetic Backup
15
2.2.14 Resonance Damping
15
2.2.15 Mechanical Brake Control
15
2.2.16 Controllers
15
2.3 IO Control and Readouts
16
2.4 Motor Control Features
16
2.4.1 Motor Control Features Overview
16
2.4.2 Motor Types
16
2.4.3 Load Characterstics
16
2.4.4 Motor Control Principle
16
2.4.5 Motor Nameplate and Catalog
16
2.4.6 Automatic Motor Adaptation (AMA)
17
2.4.7 Automation Energy Optimization (AEO)
17
2.5 Braking of Load
17
2.5.1 Braking of Load Overview
17
2.5.2 Resistor Braking
17
2.5.3 Overvoltage Control (OVC)
17
2.5.4 DC Brake
17
2.5.5 AC Brake
17
2.5.6 DC Hold
17
2.5.7 Load Sharing
17
2.6 Protection Features
17
2.6.1 Grid Protections
17
2.6.2 Drive Protection Features
18
2.6.3 Motor Protection Features
18
2.6.4 Protection of Externally Connected Components
18
2.6.5 Automatic Derating
18
2.7 Monitoring Features
18
2.7.1 Monitoring Features Overview
18
2.7.2 Speed Monitoring
18
2.7.3 Event Log and Operational Counters
19
2.8 Software Tools
19
2.8.1 Software Tools Overview
19
2.8.2 MyDrive® Select
19
2.8.3 MyDrive® Harmonics
19
2.8.4 MyDrive® ecoSmart™
19
2.8.5 MyDrive® Insight
19
3 User Interfaces and How to Configure
20
3.1 Overview of User Interfaces
20
3.2 Control Panel
20
3.2.1 Overview of Control Panel
20
3.2.2 Control Panel and Control Panel 2.0 OP2
20
3.2.3 Control Panel Buttons and Indicators
21
3.2.4 Control Panel Basic Configuration
23
3.2.4.1 Overview of Control Panel Basic Configuration
23
3.2.4.2 Understanding Readout Screens
23
3.2.4.3 Menu Group Screen and Navigation
24
3.2.4.3.1 Overview of Menu Group Screen and Navigation
24
3.2.4.3.2 Quick Access Navigation
25
3.2.4.3.3 Parameter Group Screen and Navigation
26
3.2.4.4 Restoring Default Settings
28
3.2.4.4.1 Overview
28
3.2.4.4.2 Recommended Initialization (via parameters)
28
3.2.4.4.3 Manual Initialization
28
3.2.5 Control Panel 2.0 OP2 Buttons and Indicators
29
3.2.6 Control Panel 2.0 OP2 Basic Configurations
30
3.2.6.1 Overview
30
3.2.6.2 Understanding Readout Screens
30
3.2.6.3 Menu Screen and Navigation
31
3.2.6.4 Parameter Group Screens and Overall Navigation
32
3.2.6.5 Changing Selections in a Parameter
32
3.2.6.6 Changing Parameter Value
33
3.3 MyDrive® Insight
34
3.3.1 Overview of MyDrive® Insight
34
3.3.2 Getting Started with MyDrive® Insight
35
3.3.3 Accessing Parameters and Understanding Parameter Screens in MyDrive® Insight
36
3.3.4 Viewing and Changing Parameter Settings
39
3.3.5 PC Control to Operate the Drive using MyDrive® Insight
40
3.3.6 Backing Up the Drive
41
3.3.7 Restoring the Data to the Drive
43
4 Application Software Structure and Overview
45
4.1 Understanding Application Software Structure
45
4.2 Parameter Groups, Related Content, and Settings
45
5 Configuration Setup Examples
48
5.1 Introduction & Prerequisite
48
5.2 Basic Setup of a Drive
49
5.3 Setting up the Drive using Quick Access via Control Panel
50
5.4 Motor Configuration
50
5.4.1 Motor Configuration Overview
50
5.4.2 Asynchronous Motor Setup
50
5.4.3 PM Motor Setup in VVC+
51
5.4.4 Speed Control Configuration with I/O Using Default
53
5.4.5 Automatic Motor Adaptation (AMA)
54
5.5 Application Selection
54
5.5.1 Application Selection Overview
54
5.5.2 Configuring Speed Control Mode
55
5.5.3 Configuring Process Control Mode
57
5.5.4 Configuring Multi-Speed Control Mode
59
5.5.5 Configuring Wire Control Mode
61
5.5.6 Configuring Torque Control Mode
64
5.6 Reference Handling
66
5.6.1 Local/Remote Reference
66
5.6.2 Reference Limits
68
5.6.3 Scaling of Preset References and Bus References
69
5.6.4 Scaling of Analog and Pulse References and Feedback
69
5.6.5 Dead Band Around Zero
70
6 RS485 Configurations
73
6.1 RS485 Installation and Set up
73
6.1.1 Introduction
73
6.1.2 Connecting the Drive to the RS485 Network
74
6.1.3 Hardware Setup
74
6.1.4 Parameter Settings for RS485 Communication
74
6.1.5 EMC Precautions
75
6.1.6 FC Protocol
76
6.1.6.1 FC Protocol Overview
76
6.1.6.2 FC Protocol Message Framing Structure
77
6.1.6.2.1 Content of a Character (byte)
77
6.1.6.2.2 Telegram Structure
77
6.1.6.2.3 Telegram Length (LGE)
77
6.1.6.2.4 Drive Address (ADR)
78
6.1.6.2.5 Data Control Byte (BCC)
78
6.1.6.2.6 The Data Field
78
6.1.6.2.7 The PKE Field
79
6.1.6.2.8 Parameter Number (PNU)
80
6.1.6.2.9 Index (IND)
81
6.1.6.2.10 Parameter Value (PWE)
81
6.1.6.2.11 Data Types Supported by the Drive
81
6.1.6.2.12 Conversion
81
6.1.6.2.13 Process Words (PCD)
82
6.1.6.3 Examples
82
6.1.6.3.1 Overview of Examples
82
6.1.6.3.2 Writing a Parameter Value
82
6.1.6.3.3 Reading a Parameter Value
83
6.1.7 Modbus RTU
83
6.1.7.1 Modbus RTU Introduction
83
6.1.7.2 Drive with Modbus RTU
84
6.1.7.3 Network Configuration
85
6.1.7.4 Modbus RTU Message Framing Structure
85
6.1.7.4.1 Modbus RTU Message Byte Format
85
6.1.7.4.2 Modbus RTU Telegram Structure
85
6.1.7.4.3 Start/Stop Field
86
6.1.7.4.4 Address Field
86
6.1.7.4.5 Function Field
86
6.1.7.4.6 Data Field
86
6.1.7.4.7 CRC Check Field
87
6.1.7.4.8 Coil Register Addressing
87
6.1.7.5 How to Access Parameters
89
6.1.7.5.1 Parameter Handling
89
6.1.7.5.2 Storage of Data
90
6.1.7.5.3 IND (Index)
90
6.1.7.5.4 Text Blocks
90
6.1.7.5.5 Conversion Factor
90
6.1.7.5.6 Parameter Values
90
6.1.7.6 Examples
90
6.1.7.6.1 Read Coil Status (01 hex)
90
6.1.7.6.2 Read Holding Registers (03 hex)
91
6.1.7.6.3 Force/Write Single Coil (05 hex)
92
6.1.7.6.4 Preset Single Register (06 hex)
93
6.1.7.6.5 Preset Multiple Registers (10 hex)
94
6.1.7.6.6 Force/Write Multiple Coils (0F hex)
95
6.1.8 Danfoss FC Control Profile
96
6.1.8.1 Control Word According to FC Profile
96
6.1.8.2 Explanation of Control Word Bit
97
6.1.8.3 Status Word According to FC Profile (STW)
99
6.1.8.4 Explanation of Status Word Bit
100
6.1.8.5 Bus Speed Reference Value
102
6.2 How to Control the Drive
103
6.2.1 Introduction
103
6.2.2 Function Codes Supported by Modbus RTU
103
6.2.3 Modbus Exception Codes
103
7 Parameter Descriptions
105
7.1 Reading the Parameter Table
105
7.1.1 Understanding Parameter Types
105
7.1.2 Understanding Data Types
105
7.1.3 Understanding Access Types
106
7.2 Grid (Menu Index 1)
106
7.2.1 Grid Settings (Menu Index 1.2)
106
7.2.2 Grid Protection (Menu Index 1.3)
107
7.3 Power Conversion & DC-link (Menu Index 2)
108
7.3.1 Status (Menu Index 2.1)
108
7.3.2 Protection (Menu Index 2.3)
109
7.3.3 Modulation (Menu Index 2.4)
115
7.3.4 DC-Link Control (Menu Index 2.5)
117
7.3.5 Output Current Limit (Menu Index 2.7)
118
7.4 Filters & Brake Chopper (Menu Index 3)
119
7.4.1 Status (Menu Index 3.1)
119
7.4.2 Brake Chopper (Menu Index 3.2)
119
7.4.3 Brake Resistor (Menu Index 3.3)
120
7.5 Motor (Menu Index 4)
121
7.5.1 Status (Menu Index 4.1)
121
7.5.2 Motor Data (Menu Index 4.2)
123
7.5.2.1 General Settings (Menu Index 4.2.1)
123
7.5.2.2 Nameplate Data (Menu Index 4.2.2)
125
7.5.2.3 Async. Induction Motor (Menu Index 4.2.3)
126
7.5.2.4 Permanent Magnet Motor (Menu Index 4.2.4)
127
7.5.3 Motor Control (Menu Index 4.4)
129
7.5.3.1 General Settings (Menu Index 4.4.1)
129
7.5.3.2 AC-Brake (Menu Index 4.4.2)
130
7.5.3.3 U/f Curve (Menu Index 4.4.3)
131
7.5.3.4 Dependent Setting (Menu Index 4.4.4)
132
7.5.3.5 Dead Time Compensation (Menu Index 4.4.4.5)
135
7.5.4 Protection (Menu Index 4.6)
136
7.6 Application (Menu Index 5)
142
7.6.1 Status (Menu Index 5.1)
142
7.6.2 Protection (Menu Index 5.2)
145
7.6.3 Operation Mode (Menu Index 5.4)
148
7.6.4 Control (Menu Index 5.5)
149
7.6.4.1 General Settings (Menu Index 5.5.1)
149
7.6.4.2 Digital/Bus (Menu Index 5.5.2)
152
7.6.4.3 Reference (Menu Index 5.5.3)
156
7.6.4.4 Ramp (Menu Index 5.5.4)
162
7.6.5 Start Settings (Menu Index 5.6)
164
7.6.6 Stop Settings (Menu Index 5.7)
169
7.6.7 Speed Control (Menu Index 5.8)
172
7.6.8 Inching (Menu Index 5.9)
174
7.6.9 Torque Control (Menu Index 5.10)
174
7.6.10 Mechanical Brake Control (Menu Index 5.11)
176
7.6.11 Process Control (Menu Index 5.12)
177
7.6.11.1 Status (Menu Index 5.12.1)
177
7.6.11.2 Feedback (Menu Index 5.12.4)
178
7.6.11.3 PID Controller (Menu Index 5.12.5)
180
7.6.11.4 Feed Forward (Menu Index 5.12.6)
182
7.6.11.5 Sleep Mode (Menu Index 5.12.7)
182
7.6.12 Fieldbus Process Data (Menu Index 5.27)
185
7.7 Maintenance and Service (Menu Index 6)
188
7.7.1 Status (Menu Index 6.1)
188
7.7.2 Software Information (Menu Index 6.2)
191
7.7.3 Cooling Fan (Menu Index 6.5)
191
7.7.4 Parameter Handling (Menu Index 6.6)
192
7.7.5 Drive Identification (Menu Index 6.7)
196
7.8 Customization (Menu Index 8)
198
7.8.1 Custom Readout (Menu Index 8.1)
198
7.8.2 Smart Logic Controller (Menu Index 8.4)
200
7.8.2.1 Overview of Smart Logic Controller
200
7.8.2.2 Status (Menu Index 8.4.1)
200
7.8.2.3 SLC Settings (Menu Index 8.4.2)
201
7.8.2.4 Comparators (Menu Index 8.4.3)
205
7.8.2.5 Timers (Menu Index 8.4.4)
207
7.8.2.6 Logic Rules (Menu Index 8.4.5)
207
7.8.2.7 States (Menu Index 8.4.6)
214
7.9 I/O (Menu Index 9)
217
7.9.1 I/O (Menu Index 9.3)
217
7.9.1.1 I/O Status (Menu Index 9.3)
217
7.9.2 Digital Inputs/Outputs (Menu Index 9.4)
219
7.9.2.1 Digital Input Setting (Menu Index 9.4.1)
219
7.9.2.2 T15 as Digital Output (Menu Index 9.4.2)
235
7.9.2.3 Relay (Menu Index 9.4.3)
239
7.9.2.4 T18 as Pulse Input (Menu Index 9.4.4)
244
7.9.2.5 T15 as Pulse Output (Menu Index 9.4.5)
246
7.9.2.6 Bus Control (Menu Index 9.4.6)
247
7.9.3 Analog Inputs/Outputs (Menu Index 9.5)
248
7.9.3.1 Output Terminal 31 (Menu Index 9.5.1)
248
7.9.3.2 Input Terminal 33 (Menu Index 9.5.2)
250
7.9.3.3 Input Terminal 34 (Menu Index 9.5.3)
253
7.9.3.4 Potentiometer Reference (Menu Index 9.5.4)
255
7.9.3.5 Live Zero (Menu Index 9.5.6)
256
7.10 Connectivity (Menu Index 10)
257
7.10.1 FC Port Settings (Menu Index 10.1)
257
7.10.2 FC Port Diagnostics (Menu Index 10.2)
259
8 Troubleshooting
261
8.1 Introduction
261
8.2 Faults
261
8.3 Warnings
261
8.4 Warning/Fault Messages
261
8.5 Warning and Fault Events
262
8.6 Fault Words, Warning Words, and Extended Status Words
264
8.7 List of Faults and Warnings
266
9 Appendix
275
9.1 Parameter Lists
275
4
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Danfoss iC2 Specifications
General
Brand
Danfoss
Model
iC2
Category
Media Converter
Language
English
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