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Fuji Electric Frenic User Manual

Fuji Electric Frenic
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1.2.3. Configuring an RS-485 communications network
1.2.3.1. Example of networking
To configure an RS-485 communications network connecting inverters and a Loader-running PC,
use a Shielded twisted pair cable for long distance transmission. (See
below.)
FRENIC Loader VG
USB or RS-232C
TXD RXD
USB / RS-485 converter
or
RS-232C
/ RS-485
converter
Commercial item
(2-wire)
FRENICVG
Inverter 1
DX
DX
FRENICVG
Inverter 2
DX
DX
FRENICVG
Inverter n
DX
DX
Shield
Station address
01
Use internal termination resistors
SW4
112 ohm
MAX. 31
(
2-wire
)
(
2-wire
)
Station address
n
(
2-wire
)
Station address
02
Figure 1.2.3-1 RS-485 Multi-drop Network (Terminal Block Connections)
When selecting communications support devices that protect parts on the printed
circuit boards of inverters from damage or malfunction due to external electrical noise
or to keep the network in high noise immunity level, carefully read through the
descriptions in FRENIC-VG user's manual Section 5.1.4 "Communications suppor
t
devices for RS-485".
When you connect the FRENIC Loader VG with FRENIC5000VG7S series, please
refer to Chapter 6 of FRENIC5000VG7S USER'S MANUAL.
4

Table of Contents

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Fuji Electric Frenic Specifications

General IconGeneral
SeriesFrenic
Overload Capacity150% for 60 seconds
Communication OptionsRS485
Protection FunctionsOvercurrent, Overvoltage, Undervoltage, Overheating, Short Circuit
EnclosureIP20
Cooling MethodFan Cooled
Operating Temperature-10°C to 50°C
Storage Temperature-20°C to 65°C
Ambient Humidity5% to 95% (non-condensing)
AltitudeUp to 1000m
Output Voltage3-phase 230V, 3-phase 480V, 3-phase 600V, 3-phase 690V

Summary

FRENIC Loader VG Instruction Manual Overview

Manual Introduction

Presents the FRENIC Loader VG software and its purpose as an inverter support tool.

Critical Safety Warnings

Highlights essential safety precautions to be observed when using the software and inverter.

Preface and Safety Guidelines

Manual Scope and Content

Specifies the manual covers FRENIC Loader VG, not the inverter itself, and advises reading manuals concurrently.

Safety Precaution Classification and RS-485 Warning

Details safety precaution categories and emphasizes the risk of electric shock with RS-485 connections.

Chapter 1: Getting Started with FRENIC Loader VG

FRENIC Loader VG Features and Benefits

Describes the software's capabilities for remote inverter operation and function code management.

Software Limited Warranty

Outlines the terms and limitations of Fuji Electric's liability for the software.

Connecting Inverters to PC

Available PC Connection Methods

Details methods for connecting inverters via USB and RS-485, including converter use.

RS-485 Connection Best Practices

Important notes on RS-485 connections: noise suppression, multi-drop addressing, and avoiding shared ports.

Configuring USB Network Connection

USB Network Setup Diagram

Illustrates the physical setup for a USB connection between the inverter and PC.

USB Network Specifications and Notes

Provides specifications like transmission speed and wiring length, and notes on one-to-one connections.

Configuring RS-485 Network Connection

RS-485 Multi-drop Network Diagram

Shows a typical RS-485 multi-drop network configuration with internal termination resistors.

RS-485 Communication Device Guidance

Advises on selecting devices for noise protection and compatibility with other inverter series.

RS-485 Communication Support and Noise Reduction

RS-485 Communications Support Devices

Details on equipment needed for PCs lacking an RS-485 interface, referencing the inverter manual.

Implementing RS-485 Noise Suppression

Explains methods like using ferrite cores to suppress noise and improve network immunity.

Software Installation Procedure

Installation Prerequisites Checklist

Lists requirements before installation: OS compatibility, disk space, and closing applications.

Required Software Components

Identifies the need to install both FRENIC Loader VG and Message Manager setup files.

Installing FRENIC Loader VG (Windows 7/Vista)

Step-by-Step Installation Guide

Walks through the installation process using screenshots for Windows 7 and Vista.

Installing FRENIC Loader VG (Windows XP)

Windows XP Installation Steps

Provides detailed instructions and visual aids for installing the software on Windows XP.

Installing Message Manager Software

Message Manager Installation Wizard

Guides users through the installation process of the Message Manager component.

Installing USB Driver

Windows 7 USB Driver Installation Process

Detailed steps to install the USB driver on Windows 7 via Device Manager.

Installing USB Driver (Windows Vista)

Windows Vista USB Driver Installation Steps

Procedure to install the USB driver on Windows Vista using the Found New Hardware wizard.

Installing USB Driver (Windows XP)

Windows XP USB Driver Installation Guide

Step-by-step instructions for installing the USB driver on Windows XP.

Verifying USB Driver Installation

Checking USB Driver Status in Device Manager

How to confirm successful USB driver installation by checking Device Manager.

Uninstalling FRENIC Loader VG

Uninstallation Steps for Windows 7/Vista

Procedure to uninstall FRENIC Loader VG from Windows 7 and Windows Vista.

Uninstalling FRENIC Loader VG (Windows XP)

Windows XP Uninstallation Process

Instructions for removing FRENIC Loader VG from Windows XP.

Message Manager Uninstallation Preparation

Quitting Message Manager Application

Steps to properly exit the Message Manager before proceeding with uninstallation.

Uninstalling Message Manager

Message Manager Uninstallation (Windows 7/Vista)

Procedure to uninstall Message Manager from Windows 7 and Windows Vista.

Configuring Inverter and Loader Settings

RS-485 Communication Function Code Setup

Details on configuring function codes H31 (Station address), H34 (Baud rate), and H40 (Protocol) for RS-485.

Checking PC Communication Ports

Identifying COM Ports via Device Manager

Procedure to locate and verify assigned COM port numbers in Device Manager.

Starting the FRENIC Loader Application

Launching Loader from Start Menu

Steps to launch the FRENIC Loader software after installation.

Initial Password Entry for Loader

Instructions for entering the password required on the first launch of the loader.

Configuring FRENIC Loader Settings

Understanding the Quick Access Menu

Overview of the Quick Access Menu for program shortcuts and function access.

Setting Communication Parameters (COM Setting)

Guide to configuring communication parameters necessary for initial inverter interaction.

Communication Settings Configuration

Selecting Connection Methods

Choosing connection types: direct to inverter, via MICREX-SX, or via MICREX E-SX.

Configuring Connection ID (Bus Address)

Setting the SX bus address or E-SX bus address for controller communication.

Port and Protocol Settings

RS-485 Port Settings

Details on RS-485 port selection, baud rate, flow control, data length, parity, and stop bits.

USB and Communication Board Settings

Configuration for USB connections and communication boards (Ethernet) including type and port.

Communication Conditions and Connection Checks

Setting Communication Retry and Timeout

Adjusting retry count and timeout values to ensure reliable communication.

Performing Connection Verification

Using the Connection Check function to monitor and confirm PC-inverter communication status.

Connection Settings for USB Port

USB Connection Setup and Monitoring

Steps to configure and monitor the link status for USB connections.

Interpreting Connection Status Indicators

Understanding status messages like Unknown, Connecting, and Disconnected for link status.

Connection Settings for RS-485 Port

RS-485 Device Connection List Management

Managing the list of inverters for RS-485 communication, including adding and deleting devices.

RS-485 Advanced Connection Details

Setting specific equipment names and RS-485 addresses in the advanced dialog.

Connection Settings for Ethernet

Ethernet Connection Monitoring Setup

Configuring and monitoring the communication link status for Ethernet connections.

Chapter 2: FRENIC Loader Functions

Main Window Overview

Description of the main window layout including Menu, Toolbar, and Status Bar.

File Operations

Creating and Opening Function Code Files

How to create new function code data files and open existing ones.

File Management and Printing

Saving and Closing Files

Procedures for saving current settings and closing active windows.

Printing Function Code Data

Options and settings for printing function code data.

Print Preview, Page Setup, and Exiting

Previewing and Setting Up Print Jobs

Using Print Preview and Page Setup to prepare printouts.

Exiting the Loader Application

How to properly close and exit the FRENIC Loader software.

Menu Navigation and Function Code Setting

Accessing Function Code Settings via Menu

Navigating through the menu structure to access the Function Code Setting dialog.

Editing Function Code List

Function Code List Classifications

Displays function codes categorized by group, changes, failure status, user definition, etc.

Key Actions in Edit List

Core operations available: Read, Write, Factory-set, Save, Print, and Compare.

Reading and Writing Function Codes

Reading Function Codes from Inverter

Procedure to retrieve function code settings from a connected inverter.

Writing Function Codes to Inverter

Methods to write edited function codes to the inverter, including editing only or all data.

Modifying Function Code Values

Changing Numeric Setting Values

How to edit numeric values for function codes using the Set Values dialog.

Changing Code Data Values

How to change code data values using selection menus for specific function codes.

Saving Function Code Data

Saving Function Code Settings

Instructions on how to save the current function code settings.

Function Code File Formats

Supported File Types for Saving

Details on file formats like *.FN1 (Loader specific) and *.CSV (Excel compatible).

Printing Function Code Data

Configuring Print Options

Settings for printer selection, print range, and number of copies.

Simple Printing Method

Method to print only function code numbers and values using simple printing settings.

Comparing Function Code Data

Comparison Target Settings

Options to compare data with inverter, file, including ReadOnly and Communication codes.

User Defined Function Code Groups

Registering Function Codes to User Definitions

Process to select and assign function codes to User Definition groups 1 through 5.

Managing User Defined Function Codes

Unregistering Function Codes from User Definitions

Steps to remove individual or all function codes from user-defined groups.

Customizing User Definition Names

How to rename User Definition groups for better organization.

Sending Limited Function Code Information

Limiting Function Code Display on Inverter

Process to send user-defined limited function codes to the inverter display.

Searching Function Codes

Using the Function Code Search Feature

How to search for function codes by entering keywords in the search dialog.

Auto Tuning for Motor Parameters

Motor Constant Measurement and Tuning

Automatically measures motor constants and saves them to the inverter.

Selecting Tuning Operations and Viewing Results

How to select tuning operations, monitor progress, and interpret tuning results.

File Information Management

Displaying and Modifying File Information

View and change file information like model, region spec, capacity, and definition file.

Changing Inverter Model Data

Converting Function Code Data Between Models

How to adapt function code data for different inverter models (VG7 to VG1).

Changing Inverter Capacity Settings

Updating Inverter Capacity in Function Code List

Modifying the inverter capacity parameter within the current function code list.

Changing Definition Files

Definition File and ROM Version Correlation

Understanding the relationship between definition files and inverter ROM versions for data compatibility.

Selecting Definition Files

Matching Definition Files to Inverter ROM

Procedure to select the correct definition file that matches the inverter's ROM version.

Safety Function Code Operations

Reading Safety Function Codes

How to read safety function codes, similar to standard function code reading.

Unlocking Functional Safety Password

Steps to unlock the functional safety password to enable writing safety function codes.

Writing and Saving Safety Function Codes

Writing Safety Function Codes to Inverter

Procedure for writing safety function codes after unlocking the password.

Saving Safety Function Codes to Functional Safety Card

How to save safety function codes to the card for persistence when power is off.

Managing Functional Safety Password

Changing the Functional Safety Password

Procedure to change the functional safety password, requiring unlocking and new password entry.

Initializing Safety Function Codes

Resetting Safety Function Codes to Default

How to initialize safety function codes to their default settings.

Trace Functionality for Inverter Monitoring

Overview of Trace Types

Introduction to Trace Back, Real-time trace, and Historical trace for analyzing inverter operation.

Trace Back Window Operation

Trace Back Window Layout and Controls

Description of the Trace Back window elements, including sub-windows and display areas.

Reading Trace Back Data

Retrieving Waveform Data from Inverter

Steps to read saved waveform data from the inverter's memory.

Reading Function Code Settings from Trace Back

How to retrieve function code settings associated with saved trace back data.

Real-time Trace Monitoring

Real-time Trace Window Overview

Description of the Real-time trace window and its monitoring capabilities.

Historical Trace Monitoring

Historical Trace Window Overview

Overview of the Historical trace window for analyzing past events with triggers.

Controlling Trace Monitoring

Starting and Stopping Trace Monitoring

How to start and stop trace monitoring using the START/STOP button.

Saving and Copying Trace Data

Saving Trace Data to Files

Procedure for saving trace data in various formats like *.TB1, *.RT1, *.HT1, *.CSV, *.JPG.

Copying Trace Back Data Screens

How to copy the trace data screen to the clipboard for use in other documents.

Printing Trace Data

Printing Trace Screens

Instructions on how to print the current trace data screen.

Trace Sub Window and Cursor Functions

Cursor Sub-window Functionality

Displays channel setting values or status at each cursor position.

Cursor Display and Monitoring Options

Selecting cursor display types and monitoring cursor values on analog/digital channels.

Adjusting Graph Display Settings

Channel Selection and Display Control

Selecting channels and controlling visibility for graph analysis.

Amplitude and Scale Adjustment

Modifying graph magnification and scale for optimal viewing.

Advanced Graph and Color Settings

Optimizing Y-Axis Graph Display

Arranging Y-axis display position and scale for channels without overlap.

Customizing Waveform Colors and Styles

Customizing line colors, types, and thicknesses for channels and cursors.

Waveform Detail Settings

Configuring Channels for Waveform Tracing

Setting up which analog and digital channels to include in waveform tracing.

Analog Channel Waveform Settings

Analog Channel Filter Settings

Configuring filters for analog channels to process waveform data.

Analog Channel Trigger Settings

Defining trigger settings (level, edge) for analog channels to capture specific events.

Analog Signal Selection for Monitoring

List of Monitored Analog Signals

Details of analog signal items available for monitoring in real-time or trace back.

Analog Signal Selection for Trace Back

Trace Back Analog Signal Items

Details of analog signal items available for trace back, including speed and torque data.

Digital Channel Waveform Settings

Digital Channel Trigger Settings

Defining trigger settings (level, edge) for digital channels for event capture.

Input Signal Selection for Monitoring

Input Terminal Signal Options

Selection options for input terminals (FWD, REV, X1-X14, RST) for monitoring.

Input Terminal Signal Details

Input1 X Terminal Signal Items

Details for Input1 X terminal signal items, such as multistep speed selection and alarm reset.

Input2 X Terminal Signal Items

Details for Input2 X terminal signal items, like UP/DOWN commands and PID control cancel.

Input Terminal and Status Signal Details

Input4 X Terminal Signal Items

Details for Input4 X terminal signal items, including inverse mode and alarm handling.

Input5 X Terminal Signal Items

Details for Input5 X terminal signal items, such as custom signals and torque bias selection.

Output Terminal Signal Options

Output Terminal Signal List (Y1-Y5, Y11-Y18)

List of output terminal signal items available for monitoring.

Output 1 Y Terminal Function Items

Details for Output 1 Y terminal function items, like inverter running and speed detection.

Output Terminal Signal Details

Output 2 Y Terminal Function Items

Details for Output 2 Y terminal function items, including motor selection and alarm content.

Output 3 Y Terminal Function Items

Details for Output 3 Y terminal function items, such as motor warnings and load adaptive control.

Output 6 Terminal Signal Details

Output 6 Y Terminal Function Items

Details for Output 6 Y terminal function items, including terminal errors and safety function status.

Operation Monitoring Functions

I/O Monitor for Terminal Status

Monitors ON/OFF states of digital inputs and transistor outputs for the selected inverter.

System Monitoring

Inverter System Information Display

Checks inverter ROM version, type, current setup, and maintenance information.

Alarm Monitoring

Inverter Alarm Status and History

Displays current alarm status and running information recorded when alarms occurred.

Setup and Configuration Options

Communication Setup Reference

Refers to Section 1.4.4 for detailed communication settings.

Setting Loader Language

How to select the language (English or Japanese) for the FRENIC Loader.

Date and Time Settings

Setting Inverter Date and Time

Procedure to set the date and time of the inverter from the loader software.

View Options

Toolbar Display Control

How to show or hide the toolbar for quick access to functions.

Status Bar Functionality

Displays the running status of the inverter and program execution.

Window Management

Arranging Windows in Cascade Layout

How to arrange multiple open windows in an overlapping cascade layout.

Tiling Window Layouts

Tiling Windows Horizontally

Arranging multiple windows side-by-side for simultaneous viewing.

Tiling Windows Vertically

Arranging multiple windows stacked vertically for simultaneous viewing.

Help and Icon Arrangement

Arranging Program Icons

Arranges icons of active windows or programs at the bottom of the Loader top window.

Viewing Version Information

Displays the FRENIC Loader software version and copyright details.

Chapter 3: Troubleshooting and FAQs

Troubleshooting Inverter Communication Issues

Addresses common problems when the PC cannot communicate with the inverter.

Message Manager Installation Errors

Guidance for when Message Manager is not installed correctly, preventing communication.

Troubleshooting USB Driver Installation

Diagnosing Incorrect USB Driver Installation

Identifies issues arising from incorrect USB driver installation, leading to 'Unknown device'.

Installing USB Driver on Windows Vista (Troubleshooting)

Windows Vista USB Driver Installation Steps

Procedure to install the USB driver on Windows Vista via Device Manager.

Troubleshooting USB Driver Installation on Windows XP

Windows XP USB Driver Installation Guide

Step-by-step instructions for installing the USB driver on Windows XP.

Communication Failure with Correct USB Driver

Addresses communication problems when the USB driver is installed correctly but Message Manager is running.

USB Communication Issues After PC Sleep/Standby

Resolving USB Recognition Loss After Standby (Windows 7)

Steps to restart Loader after PC standby/sleep in Windows 7 to regain USB recognition.

Resolving USB Recognition Loss After Standby (Windows Vista/XP)

Steps to unplug/replug USB connector and restart Loader in Vista/XP for USB recognition.

Chapter 4: FRENIC Loader VG Specifications

Software and Inverter Compatibility Specifications

Details on software name, supported inverters, and connection limits.

Operating Environment and Communication Requirements

Specifications for OS, memory, hard disk, COM port, and transmission rates.

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