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FE 450 2016
Husqvarna FE 450 2016 User Manual
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6
CONTR
OLS
20
6.23
Unlocking
the
steering
(FE
EU/AU)
400731-01
–
Insert
the
key
in
the
steering
lock
(
p.
19),
turn
it
to
the
left,
pull
it
out,
and
turn
it
to
the
right.
Remove
the
key.
You
can
now
steer
the
bike
again.
Info
Never
leave
the
key
in
the
steering
lock.
21
23
Table of Contents
Default Chapter
4
Table of Contents
4
1 Means of Representation
7
Symbols Used
7
Formats Used
7
2 Safety Advice
8
Use Definition - Intended Use
8
Degrees of Risk and Symbols
8
Tampering Warning
8
Safe Operation
9
Protective Clothing
9
Work Rules
9
Environment
9
Owner's Manual
10
3 Important Notes
11
Manufacturer and Implied Warranty
11
Operating and Auxiliary Substances
11
Spare Parts, Accessories
11
Service
11
Figures
11
Customer Service
11
4 View of Vehicle
12
View of Vehicle, Front Left (Example)
12
View of Vehicle, Rear Right (Example)
13
5 Serial Numbers
14
Chassis Number
14
Type Label (FE EU/AU)
14
Key Number (FE EU/AU)
14
Engine Number
14
Fork Part Number
14
Shock Absorber Article Number
15
6 Controls
16
Clutch Lever
16
Hand Brake Lever
16
Throttle Grip
16
Kill Switch (FE EU/AU)
16
Kill Switch (FE US)
16
Horn Button (FE EU/AU)
17
Light Switch (FE EU/AU)
17
Light Switch (FE US)
17
Turn Signal Switch (FE EU/AU)
17
Emergency off Switch (FE AU)
17
Electric Starter Button (FE EU/US)
18
Electric Starter Button (FE AU)
18
Overview of Indicator Lamps (FE EU/AU)
18
Overview of Indicator Lamps (FE US)
18
Opening the Filler Cap
18
Closing the Filler Cap
19
Idle Speed Adjusting Screw
20
Shift Lever
20
Foot Brake Lever
20
Side Stand
21
Steering Lock (FE EU/AU)
21
Locking the Steering (FE EU/AU)
21
Unlocking the Steering (FE EU/AU)
22
7 Speedometer
23
Overview
23
Activation
23
Message on the Speedometer
23
Setting the Speedometer
23
Setting the Kilometers or Miles
24
Setting the Clock
25
Setting the Service Display
25
Speed, Time, and DST Distance 1
26
Speed, Time, and DST2 Distance 2
26
AVG Average Speed, ART Operating Hours, and ODO Total Distance Covered
26
8 Preparing for Use
27
Advice on First Use
27
Running-In the Engine
28
Preparing the Vehicle for Difficult Riding Conditions
28
Preparing for Rides on Dry Sand
29
Preparing for Rides on Wet Sand
29
Preparing for Rides on Wet and Muddy Surfaces
30
Preparing for Rides at High Temperature and Slow Speed
30
Preparing for Rides at Low Temperature or in Snow
30
9 Riding Instructions
31
Preparing for Use
31
Starting
31
Starting off
32
Shifting, Riding
32
Braking
32
Stopping, Parking
33
Transport
33
Refueling
34
Service Schedule
35
10 Service Schedule
36
Service Work (as Additional Order)
36
11 Tuning the Chassis
37
Tuning the Chassis
37
Checking the Basic Chassis Setting with the Rider's Weight
37
Compression Damping of Shock Absorber
37
Adjusting the Low-Speed Compression Damping of the Shock Absorber
37
Adjusting the High-Speed Compression Damping of the Shock Absorber
38
Adjusting the Rebound Damping of the Shock Absorber
38
Measuring Rear Wheel Sag Unloaded
39
Checking the Static Sag of the Shock Absorber
39
Checking the Riding Sag of the Shock Absorber
39
Adjusting the Spring Preload of the Shock Absorber
40
Adjusting the Riding Sag
41
Checking Basic Setting of Fork
41
Adjusting the Compression Damping of the Fork
42
Adjusting the Rebound Damping of the Fork
42
Handlebar Position
42
Adjusting the Handlebar Position
43
12 Service Work on the Chassis
44
Raising the Motorcycle with a Lift Stand
44
Removing the Motorcycle from the Lift Stand
44
Bleeding the Fork Legs
44
Cleaning the Dust Boots of the Fork Legs
44
Removing the Fork Protector
45
Installing the Fork Protector
45
Removing the Fork Legs
45
Installing the Fork Legs
46
Removing the Lower Triple Clamp
46
Installing the Lower Triple Clamp
47
Checking the Steering Head Bearing Play
49
Adjusting the Steering Head Bearing Play
49
Lubricating the Steering Head Bearing
50
Removing the Front Fender
50
Installing the Front Fender
50
Removing the Shock Absorber
51
Installing the Shock Absorber
51
Removing the Seat
51
Mounting the Seat
52
Removing the Air Filter Box Lid
52
Installing the Air Filter Box Lid
52
Removing the Air Filter
53
Installing the Air Filter
53
Cleaning the Air Filter and Air Filter Box
53
Sealing the Air Filter Box
54
Removing the Manifold
54
Installing the Manifold
56
Removing the Main Silencer
57
Cleaning the Spark Arrestor (FE US)
58
Installing the Main Silencer
59
Changing the Glass Fiber Yarn Filling of the Main Silencer
59
Removing the Right Side Cover
60
Installing the Right Side Cover
60
Removing the Fuel Tank
61
Installing the Fuel Tank
62
Checking for Chain Dirt Accumulation
63
Cleaning the Chain
63
Checking the Chain Tension
64
Adjusting the Chain Tension
64
Checking the Chain, Rear Sprocket, Engine Sprocket and Chain Guide
65
Checking the Frame
67
Checking the Swingarm
67
Checking the Routing of the Throttle Cable
67
Checking the Rubber Grip
68
Additionally Securing the Rubber Grip
68
Adjusting the Basic Position of the Clutch Lever
68
Checking/Rectifying the Fluid Level of the Hydraulic Clutch
68
Changing the Hydraulic Clutch Fluid
69
Removing the Engine Guard
69
Installing the Engine Guard
69
13 Brake System
70
Checking Free Travel of Hand Brake Lever
70
Adjusting Free Travel of Hand Brake Lever (FE EU/AU)
70
Adjusting the Basic Position of the Hand Brake Lever (FE US)
70
Checking the Brake Discs
71
Checking the Front Brake Fluid Level
71
Adding Front Brake Fluid
71
Checking the Front Brake Linings
72
Changing the Front Brake Linings
73
Checking the Free Travel of Foot Brake Lever
74
Adjusting the Basic Position of the Foot Brake Lever
75
Checking the Rear Brake Fluid Level
75
Adding Rear Brake Fluid
76
Checking the Rear Brake Linings
77
Changing the Rear Brake Linings
77
14 Wheels, Tires
79
Removing the Front Wheel
79
Installing the Front Wheel
79
Removing the Rear Wheel
80
Installing the Rear Wheel
81
Checking the Tire Condition
81
Checking the Tire Air Pressure
82
Checking Spoke Tension
82
15 Electrical System
84
Removing the Battery
84
Installing the Battery
84
Charging the Battery
85
Changing the Main Fuse
86
Changing the Fuses of Individual Power Consumers
86
Removing the Headlight Mask with the Headlight
87
Installing the Headlight Mask with the Headlight
88
Changing the Headlight Bulb
89
Changing the Turn Signal Bulb
90
Checking the Headlight Setting
90
Adjusting the Headlight Range
91
Changing the Speedometer Battery
91
16 Cooling System
92
Checking the Antifreeze and Coolant Level
92
Checking the Coolant Level
93
Draining the Coolant
93
Refilling Coolant
94
17 Tuning the Engine
95
Checking the Play in the Throttle Cable
95
Adjusting the Play in the Throttle Cable
95
Adjusting the Idle Speed
96
Checking the Basic Position of the Shift Lever
96
Adjusting the Basic Position of the Shift Lever
96
18 Service Work on the Engine
98
Changing the Fuel Screen
98
Checking the Engine Oil Level
98
Changing the Engine Oil and Oil Filter, Cleaning the Oil Screens
99
Adding Engine Oil
101
19 Cleaning, Care
102
Cleaning the Motorcycle
102
Checks and Maintenance Steps for Winter Operation
103
20 Storage
104
Preparing for Use after Storage
104
21 Troubleshooting
105
22 Blink Code
107
23 Technical Data
109
Engine
109
Engine Tightening Torques
109
Capacities
111
Engine Oil
111
Coolant
111
Fuel
111
Chassis
111
Electrical System
112
Tires
112
Fork
112
Shock Absorber
113
Chassis Tightening Torques
113
24 Substances
115
25 Auxiliary Substances
116
26 Standards
117
27 List of Abbreviations
118
28 Lisy of Symbols
119
Yellow and Orange Symbols
119
Green and Blue Symbols
119
Index
120
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Husqvarna FE 450 2016 Specifications
General
Brand
Husqvarna
Model
FE 450 2016
Category
Motorcycle
Language
English
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