CLUTCH
L3560, L4060, L4760, L5060, L5460, L6060, WSM
2-S1
1. TROUBLESHOOTING
9Y1210824CLS0001US0
Symptom Probable Cause Solution
Reference
Page
Clutch Drags Clutch pedal free travel excessive Adjust 2-S4
Dust on clutch disc generated from clutch disc
facing
Remove rust –
Release fork broken Replace 2-S27
Clutch disc or pressure plate warped Replace 2-S27
Wire ring of the pressure plate worn or broken Replace (Pressure
Plate assembly)
2-S27
Clutch Slips Clutch pedal free travel too small Adjust 2-S4
Clutch disc excessively worn Replace 2-S27
Grease or oil on clutch disc facing Replace 2-S27
Clutch disc or pressure plate warped Replace 2-S27
Diaphragm spring weaken or broken Replace 2-S27
Wiring of the pressure plate worn or broken Replace (Pressure
Plate assembly)
2-S27
Chattering Grease or oil on clutch disc facing Replace 2-S27
Clutch disc or pressure plate warped Replace 2-S27
Clutch disc boss spline worn or rusted Replace or remove
rust
2-S28
Gear shaft bent Replace 3-S75,
3-S94
Pressure plate or flywheel face cracked or
scored
Replace 2-S28
Clutch disc boss spline and gear shaft spline
worn
Replace 2-S28
Diaphragm spring strength uneven or diaphragm
spring broken
Replace 2-S28
Rattle During
Running
Clutch disc boss spline worn or rusted Replace 2-S28
Thrust ball bearing worn or sticking Replace 2-S28
Clutch Squeaks Thrust ball bearing sticking or dry Replace or lubricate 2-S28
Clutch disc excessively worn Replace 2-S28
Vibration Gear shaft bent Replace 3-S75,
3-S94
Clutch disc rivet worn or broken Replace 2-S28
Clutch parts broken Replace 2-S27