Manitowoc Grove TMS700E User Manual

Grove Published 01-29-2015, Control # 512-01 7-1
TMS700E SERVICE MANUAL POWER TRAIN
7
SECTION 7
POWER TRAIN
SECTION CONTENTS
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Engine Drive Belts . . . . . . . . . . . . . . . . . . . . . . . . 7-6
Engine Control System . . . . . . . . . . . . . . . . . . . . . 7-7
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
Functional Operation . . . . . . . . . . . . . . . . . . . . . . 7-7
Engine Control System Switches and Indicator
Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
Fuel System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
Air Intake System . . . . . . . . . . . . . . . . . . . . . . . . . 7-11
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11
Exhaust System . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15
ISX System Removal . . . . . . . . . . . . . . . . . . . . . 7-15
ISX System Installation. . . . . . . . . . . . . . . . . . . . 7-15
QSM System Removal . . . . . . . . . . . . . . . . . . . . 7-15
QSM System Installation. . . . . . . . . . . . . . . . . . . 7-15
Slip Joint Exhaust Connectors . . . . . . . . . . . . . . 7-15
ISX Exhaust System . . . . . . . . . . . . . . . . . . . . . . 7-16
QSM Exhaust System. . . . . . . . . . . . . . . . . . . . . 7-17
Aftertreatment Diesel Exhaust Fluid (DEF). . . . . 7-18
DEF Tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
DEF Dosing Unit Filter. . . . . . . . . . . . . . . . . . . . . 7-19
Water Cooling System . . . . . . . . . . . . . . . . . . . . . 7-21
Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-21
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-21
Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23
Component Inspection. . . . . . . . . . . . . . . . . . . . . 7-24
Radiator Assembly Removal and Installation . . . 7-25
Drive Train . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29
Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29
Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-31
Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-31
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-33
Gearshift And Transmission Shift Air System . . 7-40
Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-40
Theory of Operation. . . . . . . . . . . . . . . . . . . . . . . 7-40
Shifting Gears . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-40
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-41
Manual Transmission . . . . . . . . . . . . . . . . . . . . . . 7-42
Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-42
Theory of Operation. . . . . . . . . . . . . . . . . . . . . . . 7-42
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-42
DESCRIPTION
The carrier engine (see Figure 7-1) is a Cummins ISX 11.9
EPA OBD II 2013 on-highway emissions certified engine or a
Cummins QSM EPA Tier 3 certified engine.
This Service Manual does not include detailed information
on these individual engines. A separate manual, as prepared
in detail by the engine manufacturer, is supplied with this
Service Manual. However, a short description and
maintenance of certain components of the fuel system, air
intake system, and water cooling system are provided in this
section.
Engine speed is controlled from the carrier cab by a foot
throttle pedal connected electronically to the engine
Electronic Control Module (ECM). Speed is electronically
controlled in the same manner from the superstructure cab
by either a foot throttle pedal or hand throttle. The ECM is the
control center of the system. It processes all of the inputs
and sends commands to the fuel systems as well as vehicle
and engine control devices.
The engine and its components are enclosed within a hood
assembly. The hood has openings in the front and rear to
allow for adequate air flow over the engine. A door on the top
left and right side of the hood may be opened to provide
easier access to the engine.
The air intake filter is located on the right side of the engine
on the fender. The muffler is located on the left side behind
the cab. It is mounted to the boom rest support.
To aid in starting the engine in cold weather, an automatic
cold weather starting aid injection system is provided. When
the engine ECM determines the need the automatic cold
Reference Only

Manitowoc Grove TMS700E Specifications

General

Brand	Manitowoc
Model	Grove TMS700E
Category	Construction Equipment
Language	English