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Polaris GENERAL 2016 User Manual

Polaris GENERAL 2016
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6.14
9929375 R02 - 2016-2019 GENERAL / GENERAL 4 Service Manual
© Copyright Polaris Industries Inc.
TORQUE
Engine / Transmission Mounting Bolts:
Step 1-2: 64 lb-ft (87 Nm)
Step 3: 5 lb-ft (7 Nm)
Step 4-7: 44 lb-ft (60 Nm)
10.Remove the clutch center distance tool.
11. Remove the spacer or support between the vehicle
frame and engine.
12.Torque the rear transmission mount bolt (B) to
specification.
TORQUE
Rear Transmission Mount Bolt:
40 lb-ft (54 Nm)
13.Remove the lifting straps and overhead or portable
hoist.
14.Install the intake plenum and throttle body assembly.
Place the intake plenum runners into the cylinder
head intake adapters.
NOTICE
Be sure the intake plenum runners are fully seated in
the intake adapters before tightening the hose clamps.
15.Tighten the hose clamps to specification.
TORQUE
Intake Plenum Hose Clamps:
17 lb-in (2 Nm)
16.Install the fastener securing the bottom of the intake
plenum to the rear transmission mount. Torque
fastener to specification.
TORQUE
Lower Intake Plenum Fastener:
22 lb-ft (30 Nm)
17.Wipe any dirt off the fuel line connector and the fuel
rail. Reconnect the fuel line to the fuel rail.
NOTICE
Be sure to gently tug on the fuel line after installing it to
make sure it is secured.
18.Connect the vehicle harness to the T-MAP sensor
(G), ETC (H), fuel injectors (J), rear differential relay
and rear differential solenoid (K).
19.Position the vehicle harness over the intake plenum
and install five new plastic tie straps to retain the
harness to the intake plenum.
20.Install the transmission shift cable and washer (L)
onto the bellcrank. Install the retaining clip (M).
TRANSMISSION

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Polaris GENERAL 2016 Specifications

General IconGeneral
BrandPolaris
ModelGENERAL 2016
CategoryOffroad Vehicle
LanguageEnglish

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