Polaris GENERAL 2016 User Manual

IX
9929375 R02 - 2016-2019 GENERAL / GENERAL 4 Service Manual
© Copyright Polaris Industries Inc.
IX.1
, Assembly View......................................................... 8.5
, Installation..............................................................7.25
A
ABS Brake Bleeding ..................................................9.16
ABS Brake Fluid Change ............................................9.16
ABS Brake System Assembly View ................................ 9.7
ABS HECU Installation ...............................................9.20
ABS Trouble Codes ................................................. 11.49
Air Filter
Intake Duct Drain Inspection .....................................2.27
Service ................................................................2.26
Assembly view.................................................. 5.6, 10.19
PVT Cover ............................................................. 5.5
Assembly View ...................... 8.5-8.7, 10.4-10.5, 10.7, 10.17
Brake System ........................................................9.22
Cargo Box .......................................................... 10.10
Doors ................................................................ 10.11
Doors - GENERAL 4 ............................................. 10.15
Drive Shaft............................................................. 7.8
Driven Clutch.......................................................... 5.7
Frame - GENERAL 4............................................. 10.20
Front Gearcase...................................................... 7.11
Fuel Pump ............................................................. 4.6
Interior Body Component - GENERAL 4 ......................10.8
Propshaft............................................................... 7.4
Propshaft - GENERAL 4 ........................................... 7.5
Propshaft (2018–2019) ............................................. 7.6
Propshaft General 4 (2018–2019) ............................... 7.7
ROPS - GENERAL 4............................................. 10.18
Seats...................................................................10.9
AWD
Operation .............................................................7.47
B
Balance Shaft
Installation ............................................................3.67
Removal / Inspection...............................................3.50
Ball Joint
Installation ............................................................8.56
Removal...............................................................8.56
Service Preparation ................................................8.56
Battery
Charging Procedure.............................................. 11.55
Current Draw - Key Off .......................................... 11.55
Installation ...................................................2.42, 11.54
Load Test ........................................................... 11.55
Maintenance .........................................................2.41
Off-Season Storage .............................................. 11.54
Open Circuit Voltage Test....................................... 11.55
Removal......................................................2.41, 11.53
Specifications ...................................................... 11.53
Tester ................................................................ 11.69
Testing ............................................................... 11.55
Bearing Carrier ................................... 7.40, 7.42-7.43, 7.45
Front Bearing Replacement ......................................7.41
Rear Bearing Replacement ......................................7.44
body ..................................................................... 10.24
Body
Audio System Installation ....................................... 10.65
Audio System Removal ......................................... 10.23
Cargo Box Installation ........................................... 10.43
Cargo Box Removal.............................................. 10.41
Decal Replacement .............................................. 10.42
Door Removal - GENERAL 4 .................................. 10.25
Exterior Body Component Installation ....................... 10.50
Exterior Body Component Installation - GENERAL 4 .... 10.53
Exterior Body Component Removal.......................... 10.26
Exterior Body Component Removal - GENERAL 4 ...... 10.31
Front Bumper Installation ....................................... 10.55
Front Bumper Removal.......................................... 10.26
Hood Installation .................................................. 10.56
Hood Removal..................................................... 10.25
Interior Body Component Installation ........................ 10.43
Interior Body Component Installation - GENERAL 4 ..... 10.46
Interior Body Component Removal........................... 10.35
Interior Body Component Removal - GENERAL 4 ....... 10.38
Rear View Mirror Installation ................................... 10.67
Rear View Mirror Removal...................................... 10.24
Roof Installation ................................................... 10.68
Roof Removal...................................................... 10.23
Seat Installation ................................................... 10.56
Seat Removal...................................................... 10.25
Service Notes ........................................................10.3
Special Tools.........................................................10.3
Torque Specifications ..............................................10.3
Brake Assembly View.................................................. 9.7
Brake Caliper
Assembly - Front ....................................................9.44
Assembly - Rear ....................................................9.51
Disassembly - Front ................................................9.42
Disassembly - Rear ................................................9.50
Inspection - Front ...................................................9.43
Inspection - Rear....................................................9.51
Installation - Front...................................................9.44
Installation - Rear ...................................................9.52
Removal - Front .....................................................9.42
Removal - Rear......................................................9.50
Brake Disc
Inspection.............................................................9.46
Replacement.........................................................9.46
Runout.................................................................9.46
Brake Line Retention.......................................... 9.24, 9.27
Brake Line Routing ............................................ 9.24, 9.27
Brake Master Cylinder
Installation ............................................................9.37
Removal...............................................................9.37
Brake Pad
Inspection..................................................... 9.40, 9.49
Installation - Front...................................................9.40
Installation - Rear ...................................................9.49
Removal - Front .....................................................9.39
Removal - Rear......................................................9.48
Brake Pad Inspection, ................................................9.40
Brake Pedal
Installation ............................................................9.38
Removal...............................................................9.38
Brake Pedal installation ..............................................9.15
Brake System ...........................................................9.33
Assembly View ......................................................9.22
Brake Bleeding / Fluid Change ..................................9.35
Brake Burnishing Procedure .....................................9.36
Brake Hose and Fitting Inspection..............................2.38
Fluid Inspection .....................................................2.38
Operation Overview ................................................9.35
Pad / Disc Inspection ..............................................2.38
Service Notes ......................................................... 9.3
Service Specifications .............................................. 9.4
Special Tools.......................................................... 9.3
Torque Specifications ............................................... 9.3
INDEX

Polaris GENERAL 2016 Specifications

General

Brand	Polaris
Model	GENERAL 2016
Category	Offroad Vehicle
Language	English