IX.2
9929375 R02 - 2016-2019 GENERAL / GENERAL 4 Service Manual
© Copyright Polaris Industries Inc.
Brake system assembly view, ......................................9.23
Brake System Specifications,........................................ 9.5
Break-In Period.......................................................... 2.5
Breakout Diagrams
AWD.................................................................11.113
Cooling System...................................................11.109
EPAS................................................................11.116
Key-On Battery Power..........................................11.112
Lights ...............................................................11.115
Ride Command...................................................11.117
Starting System ..................................................11.110
Unswitched Chassis Power ................................... 11.111
Vehicle Speed Sensor ..........................................11.114
C
caliper assembly view ................................................9.33
Cam Chain Tensioner
Inspection.............................................................2.20
Camshaft
Inspection (1000) ...................................................3.37
Installation / Timing.................................................3.76
Removal...............................................................3.35
Sprocket Inspection ................................................3.36
Camshaft Timing - Quick Reference ..............................3.80
Carbon Canister
Replacement.......................................................... 4.9
Charging System..................................................... 11.68
Break Even Test................................................... 11.67
Operation Overview .............................................. 11.67
Stator (Alternator) Replacement .............................. 11.68
Stator (Alternator) Tests ......................................... 11.67
Testing ............................................................... 11.70
Chassis Heat Shield...................................................2.15
Clutch
Starter One Way ....................................................3.72
Combustion Chamber ................................................3.41
Connecting Rod Assembly ..........................................3.64
Connecting Rod Inspection..........................................3.58
Connector.............................................................. 11.24
Continuity .............................................................. 11.25
Conversion Table ......................................................1.33
Coolant Flow Diagram ................................................3.89
Cooling System
Assembly View ......................................................3.89
Bleeding Procedure ................................................3.94
Coolant Drain / Fill ..................................................2.23
Coolant Level Inspection..........................................2.21
Coolant Strength ....................................................2.21
Hose Replacement .................................................3.91
Hoses ..................................................................2.22
Overview ..............................................................2.21
Pressure Cap Test ..................................................3.91
Pressure Test ........................................................3.90
Radiator Inspection / Cleaning ..................................2.23
Specifications ........................................................3.90
Thermostat Replacement .........................................3.93
Crankcase
Assembly .............................................................3.68
Disassembly / Inspection .........................................3.48
Crankshaft
Connecting Rod Bearing Selection .............................3.61
Connecting Rod Inspection.......................................3.58
Installation ............................................................3.66
Main Bearing Selection............................................3.61
Removal / Inspection...............................................3.51
Crankshaft Position Sensor (CPS)
Operation Overview .............................................. 11.89
Replacement....................................................... 11.90
Test ................................................................... 11.89
Crankshaft PTO Seal
Installation ............................................................3.24
Removal...............................................................3.24
Replacement.........................................................3.24
Current ................................................................. 11.27
Cylinder
Inspection.............................................................3.54
Installation ............................................................3.65
Misfire................................................................ 11.52
Removal...............................................................3.55
Cylinder Head
Assembly .............................................................3.74
Disassembly .........................................................3.39
Installation ............................................................3.75
Removal...............................................................3.38
Warp ...................................................................3.39
D
Decimal Equivalent Chart............................................1.35
Diagnostic Codes .................................................... 11.49
Differential
Bevel Differential Assembly ......................................6.28
Operation .............................................................6.17
Digital Wrench
Communication Errors..........................................11.103
Diagnostic Connector ...........................................11.103
Diagnostic Software Overview................................11.100
ECU Reprogramming ...........................................11.105
Feature Map.......................................................11.104
Guided Diagnostics .............................................11.100
Serial Number Location ........................................11.103
Special Tools......................................................11.100
Updates ............................................................11.101
Version and Update ID .........................................11.101
Disc Inspection
Parking Brake........................................................9.55
DMM .................................................................... 11.23
Door ..................................................................... 10.24
door alignment........................................................ 10.57
Door alignment ....................................................... 10.58
door installation ...................................................... 10.57
Door Installation ...................................................... 10.58
Door Removal ........................................................ 10.24
Draw .................................................................... 11.27
Drive Belt
Inspection.............................................................5.15
Installation ............................................................5.16
Removal...............................................................5.15
Drive Clutch .............................................................. 5.6
Assembly .............................................................5.24
Bushing Service .....................................................5.22
Button to Tower Clearance .......................................5.19
Cover Bushing .......................................................5.22
Disassembly .........................................................5.17
Moveable Sheave Inspection ....................................5.22
Needle Bearing ......................................................5.18
Operation .............................................................. 5.9
Roller and Pin Inspection .........................................5.20
Shift Weights .........................................................5.19
Spider Removal .....................................................5.20
Spring..................................................................5.17
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