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Polaris RANGER 1000 2021 User Manual

Polaris RANGER 1000 2021
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2.30
9850045 R01 - 2020-2021 RANGER 1000 Service Manual
© Copyright Polaris Inc.
GREASE LUBRICATION POINTS
There are grease fittings at each front and rear torsion bar bushing and on the front propshaft yokes. Apply grease until
all traces of water have been purged out at each of these areas.
ITEM LUBE REC METHOD
FREQUENCY
Propshaft Yoke
Premium U-Joint Lubricant
Grease fitting
q
Grease fittings every 500
miles (800 km); Grease
before long periods of
storage, and after
thoroughly washing or
submerging the vehicle
BASE
CREW
MAINTENANCE

Table of Contents

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Polaris RANGER 1000 2021 Specifications

General IconGeneral
BrandPolaris
ModelRANGER 1000 2021
CategoryOffroad Vehicle
LanguageEnglish

Summary

General Information

Safety Warnings

Details signal words and symbols used in the manual for safety clarification.

Master Torque List

Provides torque specifications for various components across multiple systems.

Engine Troubleshooting

Covers common engine issues like spark plug fouling and starting problems.

Cooling Troubleshooting

Addresses overheating issues, leaks, and temperature problems in the cooling system.

Electrical Diagnostics

Details static and dynamic testing methods for DC circuits using a DMM.

Maintenance

Engine / Cooling / Exhaust

Engine Service Specifications

Details standard and service limit specifications for top end engine components.

Engine Torque Sequences

Provides specific torque sequences for critical engine fasteners like crankcase and cylinder head.

Cylinder Head Removal and Installation

Step-by-step instructions for removing and installing the cylinder head assembly.

Engine Electrical

ECU Operation Overview

Explains the function of the Electronic Control Unit in managing EFI fuel and ignition.

Crankshaft Position Sensor (CPS)

Covers CPS operation, testing, and replacement procedures for engine timing.

Electronic Throttle Control (ETC)

Details ETC operation, testing, replacement, and the essential learn procedure.

Fuel System

Service Notes - Fuel System

Essential safety warnings and notes for working with the EFI fuel system.

Fuel Pressure Test

Provides steps to test fuel delivery problems by checking system pressure.

Fuel Pump Replacement

Step-by-step instructions for removing and installing the fuel pump assembly.

PVT System

Drive Belt Service

Details procedures for removing and installing the drive belt using specialized tools.

Driven Clutch Alignment

Explains how to use alignment washers for proper alignment of the driven clutch.

Drive Clutch Removal / Installation

Details procedures for removing and installing the drive clutch, including movable and stationary sheaves.

Transmission

Shift Cable Adjustment

Details the process for adjusting the shift cable to ensure correct gear engagement.

Transmission Disassembly

Step-by-step instructions for disassembling the transmission case, gears, and shafts.

Final Drive

Service Notes - Final Drive

Provides critical warnings and cautions for working on the final drive system.

Front Gearcase Removal

Step-by-step instructions for removing the front gearcase from the vehicle.

Front Gearcase Disassembly / Inspection

Covers draining fluid, removing cover, and inspecting internal gearcase components.

Front Gearcase Installation

Provides instructions for installing the front gearcase, including routing vent lines and connecting AWD harness.

Front Drive Operation / Troubleshooting

Explains AWD operation and provides diagnostic steps for when AWD will not engage.

Steering / Suspension

Service Notes - Steering / Suspension

Provides critical warnings and cautions for steering and suspension service procedures.

Steering Rack Removal

Step-by-step instructions for removing the steering rack from the vehicle.

Power Steering Unit Installation

Details the installation of the power steering unit, including torque specifications.

Ball Joint Service

Details ball joint service preparation, removal, and installation procedures.

Brake System

Service Notes - Brake System

Provides critical safety warnings and essential maintenance tips for the brake system.

Body / Frame

Chassis / Body Electrical

Service Notes - Electrical

Key notes for diagnosing electrical problems, including meter usage and component access.

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