Polaris RANGER 1000 2021 User Manual

9
9850045 R01 - 2020-2021 RANGER 1000 Service Manual
© Copyright Polaris Inc.
9.1
STEERING / SUSPENSION
CHAPTER 9
STEERING / SUSPENSION
GENERAL INFORMATION - STEERING / SUSPENSION . . .. . ... ... ... . .. . .. . .. . ... . .. . .. . .. . .. . .. . .. 9.2
SERVICE NOTES - STEERING / SUSPENSION . . ... . .. . .. . .. . ... ... ... . .. . .. . ... . .. . .. . .. . .. . .. . ... . . 9.2
STEERING & SUSPENSION SPECIFICATIONS . . .. . .. . .. . ... ... . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . ... . .. . . 9.2
STEERING & SUSPENSION ASSEMBLY VIEWS. . .. . .. . ... . .. . .. . .. . ... ... .. .. . .. . .. . ... ... ... . .. . .. . 9.3
STEERING ASSEMBLY VIEW . ... . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . ... . .. . .. . .. . ... ... ... . .. . .. . ... . .. . 9.3
FRONT SUSPENSION ASSEMBLY VIEW. ... ... . .. . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . ... ... ... . .. . .. . 9.4
REAR SUSPENSION ASSEMBLY VIEW . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . ... . .. . .. . ... ... ... . .. . .. . .. . ... . 9.6
STEERING ASSEMBLY SERVICE . ... . .. . .. . .. . .. . .. . ... . .. . .. . ... ... ... . .. . .. . .. . ... . .. . .. . .. . .. . .. . .. 9.7
STEERING WHEEL / UPPER STEERING SHAFT REMOVAL . .. . .. . .. . .. . ... . .. . .. . .. . ... ... ... . .. . .. . 9.7
STEERING RACK REMOVAL . . .. . .. . .. . ... . .. . .. . .. . .. . ... ... . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . .. . .. 9.8
STEERING RACK INSTALLATION .. . .. . .. . .. . .. .. . .. . .. . .. . .. . ... . .. . .. . ... ... . .. . .. . .. . .. . ... . .. . .. . . 9.8
STEERING SHAFT BEARING REPLACEMENT . .. . .. . .. . .. .. . .. . .. . .. . .. . ... . .. . .. . .. . ... ... .. .. . .. . .. 9.9
POWER STEERING UNIT INSTALLATION . .. . .. . ... ... ... . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . ... ... ..9.10
STEERING INSPECTION. .. . .. . ... ... ... . .. . .. . .. . ... . .. . .. . .. . .. . ... . .. . .. . .. . ... ... ... . .. . .. . .. . . .. 9.11
TIE ROD END / WHEEL HUB INSPECTION. .. . .. . .. . .. . ... . .. . .. . .. . ... . .. . .. . .. . .. . ... . .. . .. . .. . .. . .9.12
WHEEL TOE MEASUREMENT . . .. . .. . .. . ... ... . .. . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . ... ... ... . .. . ..9.12
WHEEL TOE ADJUSTMENT . . .. . .. .. . .. . .. . .. . .. . ... . .. . .. . .. . ... ... ... . .. . .. . ... . .. . .. . .. . .. . .. . ... .9.13
FRONT A-ARM SERVICE. ... . .. . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . .. . ... . .. . .. . .. . .. . ... . .. . .. . .. . .. . .9.14
FRONT LOWER A-ARM REMOVAL / INSTALLATION .. .. .. . .. . .. . ... ... . .. . .. . .. . ... . .. . .. . .. . .. . .. . .9.14
A-ARM BUSHING REPLACEMENT . . .. . .. . ... . .. . .. . .. . ... ... ... . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . .9.15
FRONT UPPER A-ARM REMOVAL / INSTALLATION. ... . .. . .. . ... ... ... . .. . .. . .. . ... . .. . .. . .. . .. . .. . .9.15
BALL JOINT SERVICE . . .. . ... ... ... . .. . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . ... ... . .. . .. . .. . .. . ... . .. . .. .9.17
BALL JOINT SERVICE PREPARATION . . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . ... ... . .. . .. . ... ... . .. . .. . .. . .. .9.17
BALL JOINT REMOVAL . . ... . .. . .. . .. . ... ... ... . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . .. . ... ... .. .. . .. . .9.17
BALL JOINT INSTALLATION. . .. . .. . .. . ... . .. . .. . .. . ... ... . .. . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . ... ..9.18
REAR A-ARM SERVICE . . .. . .. . .. . .. .. . .. . .. . .. . .. . ... . .. . .. . .. . ... ... .. .. . .. . .. . ... ... ... . .. . .. . .. . ...9.20
REAR UPPER A-ARM REMOVAL. .. . .. . ... . .. . .. . .. . .. . ... ... . .. . .. . .. . ... . .. . .. . .. . .. . ... . .. . .. . .. . .9.20
REAR UPPER A-ARM INSTALLATION . .. . .. . ... . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . ... . .. . .. . .. . ... ... ..9.21
A-ARM BUSHING REPLACEMENT . . .. . .. . ... . .. . .. . .. . ... ... ... . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . .9.22
REAR LOWER A-ARM REMOVAL . ... . .. . .. . .. . . .. . .. . .. . .. . .. . ... . .. . .. . .. . ... ... ... . .. . .. . ... . .. . ..9.22
REAR LOWER A-ARM INSTALLATION . . .. . .. . .. . .. . ... . .. . .. . ... ... ... . .. . .. . .. . ... . .. . .. . .. . .. . .. . .9.23
STABILIZER BAR SERVICE .. ... . .. . .. . .. . . .. . .. . .. . .. . .. . ... . .. . .. . .. . ... ... ... . .. . .. . ... . .. . .. . .. . .. .9.23
REAR STABILIZER BAR REMOVAL / INSTALLATION .. ... . .. . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . ... ..9.23
SHOCK / SPRING SERVICE .. . .. . .. . .. . ... .. .. . .. . .. . .. . ... ... . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . .. . .9.24
SHOCK ANALYSIS . ... . .. . .. . .. . .. . .. . ... . .. . .. . ... ... ... . .. . .. . .. . ... . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .9.24
SHOCK REMOVAL AND INSTALLATION . ... ... . .. . .. . .. . .. . ... . .. . .. . .. . .. . ... ... . .. . .. . ... ... . .. . ..9.25
SHOCK SPRING REPLACEMENT .. . .. . .. . ... . .. . .. . .. . ... ... ... . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . .9.26

Polaris RANGER 1000 2021 Specifications

General

Brand	Polaris
Model	RANGER 1000 2021
Category	Offroad Vehicle
Language	English