Polaris RANGER 1000 2021 User Manual

2
9850045 R01 - 2020-2021 RANGER 1000 Service Manual
© Copyright Polaris Inc.
2.1
MAINTENANCE
CHAPTER 2
MAINTENANCE
GENERAL INFORMATION - MAINTENANCE . . ... . .. . .. . .. . .. . ... ... . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . . 2.3
SERVICE NOTES - MAINTENANCE . . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . ... ... . .. . .. . .. . .. . ... . .. . .. . . 2.3
MAINTENANCE SPECIFICATIONS .. . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . .. . ... . .. . .. . .. . .. . ... . .. . .. . . 2.4
SERVICE PRODUCTS . . ... ... . .. . .. . .. . ... . .. . .. . .. . .. . ... . .. . .. . .. . ... ... ... . .. . .. . .. . ... . .. . .. . .. . . 2.5
PERIODIC MAINTENANCE. .. . .. . ... ... ... . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . .. . ... ... ... . .. . .. . ... . .. . 2.6
PERIODIC MAINTENANCE OVERVIEW . . .. . ... . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . ... . .. . .. . .. . ... ... ... 2.6
BREAK-IN PERIOD. .. . .. . .. . .. . .. .. . .. . .. . .. . ... ... . .. . .. . .. . ... . .. . .. . .. . .. . ... . .. . .. . .. . .. . ... ... . .. 2.6
PRE-RIDE INSPECTION . .. . ... . .. . .. . ... ... ... . .. . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . ... ... ... . .. . .. . 2.7
MAINTENANCE INTERVALS .. . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . .. . ... ... .. .. . .. . .. . ... ... ... . .. . .. . 2.8
MAINTENANCE QUICK REFERENCE . . .. . .. . ... .. .. . .. . .. . .. . ... ... . .. . .. . .. . . .. . .. . .. . .. . .. . ... . .. .2.28
GREASE LUBRICATION POINTS. .. . .. . .. . .. . ... .. .. . .. . .. . .. . ... ... . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. .2.30
ENGINE MAINTENANCE . . .. . .. . ... . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . ... . .. . .. . ... ... ... .. .. . .. . .. . ... ..2.31
ENGINE OIL LEVEL INSPECTION . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . .. . ... ... .. .. . .. . .. . ... ... ... . .. . ..2.31
ENGINE OIL AND FILTER SERVICE.. . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . .. . ... ... ... . .. . .. . ... . .. . ..2.32
VALVE CLEARANCE INSPECTION .. . .. . .. . .. . .. . .. . ... . .. . .. . ... ... ... . .. . .. . .. . ... . .. . .. . .. . .. . .. . .2.33
CAM CHAIN TENSIONER INSPECTION .. . .. . .. . ... ... ... . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . ... ... ..2.34
COOLING SYSTEM MAINTENANCE .. .. .. . .. . .. . ... ... ... . .. . .. . .. . . .. . .. . .. . .. . .. . ... . .. . .. . .. . ... ..2.36
LIQUID COOLING SYSTEM OVERVIEW. .. . .. . .. . .. . .. . ... . .. . .. . ... ... . .. . .. . .. . .. . ... . .. . .. . .. . .. . .2.36
COOLANT STRENGTH / TYPE . ... . .. . .. . ... ... . .. . .. . .. . .. . ... . .. . .. . .. . .. . ... .. .. . .. . .. . .. . ... ... . .2.36
COOLANT LEVEL INSPECTION. .. . .. . ... ... . .. . .. . .. . ... . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . ... . .. . .. . .2.37
COOLING SYSTEM HOSE INSPECTION . .. .. . .. . .. . .. . ... ... . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . .. . .2.38
RADIATOR INSPECTION. . .. . .. . .. . .. . ... .. .. . .. . .. . .. . ... ... . .. . .. . .. . ... . .. . .. . .. . .. . ... . .. . .. . .. . .2.38
COOLANT REPLACEMENT . .. . .. .. . .. . .. . .. . ... ... . .. . .. . ... ... . .. . .. . .. . .. . ... . .. . .. . .. . .. . ... ... . .2.38
AIR INTAKE AND EXHAUST MAINTENANCE. . .. .. . .. . .. . .. . .. . ... . .. . .. . .. . ... ... ... . .. . .. . ... . .. . ..2.39
AIR FILTER SERVICE . .. . ... . .. . .. . .. . ... ... ... . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . .. . ... ... ... . .. . ..2.39
ENGINE CRANKCASE BREATHER HOSE INSPECTION . . ... ... . .. . .. . .. . .. . ... . .. . .. . .. . .. . ... .. .. .2.40
EXHAUST SPARK ARRESTOR INSPECTION . . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . ... . .. . .. . ... ... ... . .. . ..2.41
EXHAUST HEAT SHIELD INSPECTION . .. . .. . .. .. . .. . .. . .. . .. . ... . .. . .. . .. . ... ... ... . .. . .. . ... . .. . ..2.42
FUEL SYSTEM MAINTENANCE . .. . ... ... . .. . .. . .. . .. . ... . .. . .. . .. . .. . ... ... . .. . .. . ... ... . .. . .. . .. . .. .2.43
FUEL LINE INSPECTION .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . .. . ... ... ... . .. . .. . ... . .. . .. . .. . .. . .. . ... .2.43
FUEL PUMP / FILTER INSPECTION . . .. . .. . .. . ... . .. . .. . .. . .. . ... ... . .. . .. . .. . ... . .. . .. . .. . .. . ... . .. .2.43
FUEL TANK VENT LINE INSPECTION . .. . ... ... . .. . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . .. . ... ... . .. . ..2.44
PVT SYSTEM MAINTENANCE .. ... . .. . .. . .. . ... . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . ... ... . .. . .. . ... ... . .. . ..2.45
DRIVE BELT INSPECTION . .. . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . .. . ... . .. . .. . .. . .. . ... . .. . .. . .. . .. . .2.45
PVT SYSTEM DRYING . . .. . ... ... . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . ... . .. . .. . .. . ... ... ... . .. . .. . ... . .. . ..2.45
TRANSMISSION AND FRONT GEARCASE MAINTENANCE .. . .. . .. . .. . .. . ... ... . .. . .. . .. . ... . .. . ..2.46
TRANSMISSION FLUID LEVEL INSPECTION . .. . .. . .. . ... ... ... . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . .2.46
TRANSMISSION FLUID REPLACEMENT .. . .. . .. . ... . .. . .. . .. . ... ... ... . .. . .. . ... . .. . .. . .. . .. . .. . ... .2.46
SHIFT CABLE INSPECTION. .. . .. . ... ... . .. . .. . .. . .. . ... . .. . .. . .. . .. . ... . .. . .. . .. . ... ... . .. . .. . .. . .. .2.47
SHIFT CABLE ADJUSTMENT . .. . .. . .. . .. . ... . .. . .. . .. . ... ... ... . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . .2.47
FRONT GEARCASE FLUID LEVEL INSPECTION. . .. . .. . .. . ... . .. . .. . ... ... ... . .. . .. . .. . ... . .. . .. . .. .2.49

Polaris RANGER 1000 2021 Specifications

General

Brand	Polaris
Model	RANGER 1000 2021
Category	Offroad Vehicle
Language	English