6
9850045 R01 - 2020-2021 RANGER 1000 Service Manual
© Copyright Polaris Inc.
6.11
INSTALLATION
1. Clean the inside of the drive clutch and the engine
crankshaft with alcohol. Allow parts to dry before
proceeding.
2. Install the Driven Clutch assembly. Ensure the Driven
Clutch assembly is nearly flush with the Transmission
Input shaft.
CAUTION
The Driven Clutch Bolt will engage the threads of the
Input Shaft without the Driven Clutch being fully mated
to the Input Shaft. Damage can occur to the clutch and
Input Shaft if the Driven Clutch is not flush with the
Input Shaft.
3. Wedge a six inch extension between the driven clutch
movable sheave and the A-arm.
4. Install all driven clutch washers
w
, belleville washer
q
and the bolt. Torque to specification.
TORQUE
Driven Clutch Bolt:
20 ft-lbs (27 Nm)
INNER PVT COVER SERVICE
REMOVAL
1. Remove the outer clutch cover. Refer to PVT Clutch
Cover Service page 6.7.
2. Remove the driven clutch. Refer to Driven Clutch
Removal / Installation page 6.10.
3. Remove the drive clutch. Refer to Drive Clutch
Removal / Installation page 6.9.
4. Disconnect the three retention clips
q
securing the
chassis harness and fuel line to the inner clutch
cover.
5. Loosen the air duct clamp
w
.
6. Loosen the air duct
e
and remove the retention clips
r
.
PVT SYSTEM
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