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Polaris TRAIL BOSS 2003 User Manual

Polaris TRAIL BOSS 2003
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BODY / STEERING / SUSPENSION
5.4
TORQUE SPECIFICATIONS
Front A-Arm Attaching Bolt 30 ft. lbs. (41 Nm)
Front A-Arm Ball Joint Stud Nut 25 ft. lbs. (35 Nm)
Handlebar Adjuster Block 10-12 ft. lbs. (14-17 Nm)
Master Cylinder 45-55 in. lbs. (5.2-6.3 Nm)
Rear Axle Nut - (Tapered Roller Bearings)
(Left side) 120 ft. lbs. (165 Nm)
(Right side) 8-10 ft. lbs. (11-14 Nm)
Rear Shock Bolt (upper) 25 ft. lbs. (35 Nm)
Rear Shock Bolt (lower) 25 ft. lbs. (35 Nm)
Rear Wheel Hub Nut 80 ft. lbs. (110 Nm)
Rear Wheel Nut 50 ft. lbs. (69 Nm)
Strut Rod Retaining Nut (Top) 15 ft. lbs. (21 Nm)
Strut Casting Pinch Bolt 15 ft. lbs. (21 Nm)
Swing Arm Pivot Bolt 150 ft. lbs. (207 Nm)
Tie Rod End Jam Nut 12-14 ft. lbs. (17-19 Nm)
Tie Rod End Castle Nut 23-24 ft. lbs. (32-33 Nm)
Tie Rod End Attaching Bolt 25-30 ft. lbs. (35-41 Nm)
NOTE: Refer to exploded views throughout this
chapter for identification and location of components.
SPECIAL TOOLS
PART NUMBER TOOL
DESCRIPTION
2870871 Ball Joint
Replacement Tool
2870872 Shock Spanner
Wrench
2870623 Shock Absorber
Spring
Compression Tool
2871572 Strut Rod Wrench
2871573 LH Strut Spring
Compressor
2871574 RH Strut Spring
Compr essor

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Polaris TRAIL BOSS 2003 Specifications

General IconGeneral
BrandPolaris
ModelTRAIL BOSS 2003
CategoryOffroad Vehicle
LanguageEnglish

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