Polaris TRAIL BOSS 2003 User Manual

ENGINE
3.2
ES32PFE10 ENGINE SERVICE DAT
A
Cylinder Head / Valve ES32PFE10
Rocker Arm
Rocker arm ID .8669-.8678² (22.020-22.041 mm)
Rocker shaft OD .8656-.8661² (21.987-22.0 mm)
Rocker shaft Oil Clearance
Std .0008-.0021² (.020-.054 mm)
Limit .0039² (.10 mm)
Camshaft Cam lobe height In
Std 1.3001--1.3041² (33.023-33.123 mm)
g
Limit 1.2883² (32.723 mm)
Ex
Std 1.3007-1.3047² (33.039-33.139 mm)
Limit 1.2889² (32.739 mm)
Camshaft journal OD
Mag 1.4935-1.4941² (37.935-37.950 mm)
j
PTO 1.4935-1.4941² (37.935-37.950 mm)
Camshaft journal bore ID
Mag 1.4963-1.4970² (38.005-38.025 mm)
j
PTO 1.4963-1.4970² (38.005-38.025 mm)
Camshaft Oil clearance
Std .0022-.0035² (.055-.090 mm)
Limit .0039² (.10 mm)
Cylinder Head
Surface warpage limit .0020² (.05 mm)
y
Standard height 2.908² (73.8 mm)
Valve Seat Contacting width In
Std .039² (1.0 mm)
g
Limit .055² (1.4 mm)
Ex
Std .059² (1.5 mm)
Limit .071² (1.8 mm)
Valve Guide
Inner diameter .2362-.2367² (6.000-6.012 mm)
Protrusion above head .681-.689² (17.3-17.5 mm)
Valve Margin thickness In
Std .039² (1.0 mm)
g
Limit .032² (0.8 mm)
Ex
Std .047² (1.2 mm)
Limit .032² (0.8 mm)
Valve
Stem diameter In .2343-.2348² (5.950-5.965 mm)
Ex .2341-.2346² (5.945-5.960 mm)
Stem oil clearance Std
In 0.0014-0.0024² (0.035-0.062mm)
Ex 0.0016-0.0026² (0.040-0.067mm)
Limit .0059² (0.15 mm)
Overall length
In 3.979² (101.0 mm)
g
Ex 3.987² (101.2 mm)
Valve Spring Free length
Std 1.673² (42.5 mm)
p
g
g
Limit -- -- --
Squareness 0.075² (1.9 mm)

Polaris TRAIL BOSS 2003 Specifications

General

Brand	Polaris
Model	TRAIL BOSS 2003
Category	Offroad Vehicle
Language	English