TRANSMISSION
8.7
TROUBLESHOOTING
CHECKLIST
Check the following items when shifting difficulty is
encountered.
S Idle speed adjustment
S Transmission oil type/quality
S Transmission torque stop
adjustment
S Drive belt deflection
S Loose fasteners on rod ends
S Loose fasteners on shifter
S Worn rod ends, clevis pins, or pivot
arm bushings
S Linkage rod adjustment and rod end
positioning
S *Worn, broken or damaged internal
transmission components
*NOTE: To determine if shifting difficulty or problem
is caused by an internal transmission problem, isolate
the transmission by disconnecting linkage rods from
transmission bellcranks. Manually select each gear
range at the transmission bellcrank, and test ride
vehicle. If it functions properly, the problem is outside
the transmission.
If transmission problem remains, disassemble
transmission and inspect all gear dogs for wear
(rounding), damage. Inspect all bearings for wear.
TRANSMISSION EXPLODED VIEW
NOTE: See next page for exploded view of transmission.
Ref.
Qty Description Ref. Qty Description
1 Asm., Gearcase 24. 1 Washer
1. 2 Bearing 25. 1 Plug, Detent, Extension
2. 1 Ring, Retaining 26. 1 Dipstick
3. 1 W asher, Thrust 27. 2 Seal
4. 1 Sprocket, 19T 28. 1 T ube, Vent
5. 1 W asher, Thrust 29. 1 Gearcase, RH
6. 1 Dog, Engagement, High/Reverse 30. 2 Pipe, Knock
7. 1 Shaft, Input 31. 1 Shaft, Shift
8. 1 Gear, 21T 32. 2 Fork, Shift
9. 1 Bushing 33. 1 Gearcase, LH
10. 1 W asher 34. 1 Decal, Switch
11. 2 Snap Ring 35. 9 Screw
12. 2 Bearing 36. 1 Screw
13. 1 Nut, FLEXLOC 37. 1 Nut
14. 1 W asher 38. 1 Plug, Torque Stop
15. 1 Bellcrank, HLR 39. 1 Bushing, Pivot
16. 1 Ring, Retaining 40. 1 Washer
17. 1 Washer 41. 1 Chain, Silent, 60P, 11W
18. 1 O--Ring 42. 1 Sprocket, 51T
19. 1 Shaft, Shift 43. 1 Shaft, Output
20. 1 Switch 44. 1 Gear, 64T
21. 4 Screw
22. 1 Bullet, Shifting
23. 1 Spring, Compression
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