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Polaris TRAIL BOSS 2003 User Manual

Polaris TRAIL BOSS 2003
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BRAKES
9.20
6. Install brake lines and tighten to specified torque.
Hand Brake Line
Auxiliary Brake
Line
Banjo Bolt Torque
15 ft. lbs. (21 Nm)
7. Follow bleeding procedure outlined on Pages
9.6--9.7 of this section and refer t o system
overview and illustration on Page 9.5.
8. Field test unit for proper braking action before
putting into service. Inspect for fluid leaks and
firm brakes. Make sure the brake is not dragging
when lever is released. If the brake drags,
re-check assembly and installation.
REAR BRAKE DISC
INSPECTION
1. Visually inspect disc for scoring, scratches, or
gouges. Replace the disc if any deep scratches
are evident.
Measure
Thickness
Rear Brake
Disc
2. Usea0-1² micrometer and measure disc
thickness at 8 different points around perimeter of
disc. Replace disc if worn beyond service limit.
Brake Disc Thickness
Service Limit .167² (4.242 mm)
New .177-.188² (4.496-4.750 mm)
Brake Disc Thickness Variance
Service Limit 002² (.051 mm)
difference between measurements
3. Mount dial indicator and measure disc runout.
Replace the disc if runout exceeds specifications.
Brake Disc Runout
Service Limit .010² (.25 mm)

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Polaris TRAIL BOSS 2003 Specifications

General IconGeneral
BrandPolaris
ModelTRAIL BOSS 2003
CategoryOffroad Vehicle
LanguageEnglish

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