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Polaris TRAIL BOSS 2003 User Manual

Polaris TRAIL BOSS 2003
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BRAKES
9.5
BRAKE SYSTEM MAIN COMPONENTS
MASTER CYLINDER
CROSS FITTING
BRAKE SWITCH
RIGHT BRAKE
LEFT BRAKE
CALIPER
CALIPER
TOP VIEW
REAR BRAKE
RESERVOIR
REAR BRAKE
CALIPER
DUAL HYDRAULIC CALIPER
BLEEDING
Hand
Brake Line
Foot
Brake Line
Hand Brake Bleed
Fitting
Foot Brake
Bleed Screw
DH CALIPER TOP VIEW
Piston
Seals
Sealing “O” Rings
Pad
Spacer
This caliper is a stepped piston design, with two
independent
hydraulic systems contained in the same
caliper body. The caliper piston is T-shaped, which
allows both left and right hand brake to use the same
caliper piston, but remain separated by seals. The left
hand brake system applies hydraulic pressure to both
front calipers and only the outer diameter of the rear
caliper piston. The right hand brake applies pressure
to the inner portion of the rear caliper piston. Because
the left and right hand brake hydraulic systems are
separate, there are also two bleed screws -- one for
the outer fluid chamber (left hand brake), and one for
the inner fluid chamber (right hand brake). The basic
procedure for bleeding the brake system is the same
as outlined on Page 9.6 - 9.7; however, each system
must be bled separately.
Inner Bleed Screw
Hand Brake
Outer Blee d Screw
Auxiliary Brake
A
B

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Polaris TRAIL BOSS 2003 Specifications

General IconGeneral
BrandPolaris
ModelTRAIL BOSS 2003
CategoryOffroad Vehicle
LanguageEnglish

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