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Polaris TRAIL BOSS 2003 User Manual

Polaris TRAIL BOSS 2003
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FINAL DRIVE
7.4
3. Install seal into hub (with numbers facing out) until
flush with end of seal bore.
Seal
FRONT HUB INSTALLATION
1. Inspect spindle seal and bearing surface for wear
or damage.
Inspect and Grease
2. Apply grease to spindle.
3. Install hub on spindle.
4. Apply grease to washer and install with domed
side facing out.
Out
Cone
Washer
5. Install spindle nut and tighten to specification.
2x4SpindleNutTorque:
40 ft. lbs. (55.0 Nm)
6. Install a new cotter pin. T ighten nut slightly if
necessary to align cotter pin holes.
7. Rotate wheel and check for smooth operation.
Bend both ends of cotter pin around end of
spindle in different directions.
8. Lightly grease a new O-ring and install on hub
cap. Install hub cap.
9. Rotate hub. It should rotate smoothly without
binding or rough spots or side play.
10. Install brake caliper using new bolts. Tighten
bolts to specified torque.
Caliper Mounting Bolt Torque
18 ft. lbs. (25 Nm)
11. Install wheel and wheel nuts and tighten evenly in
a cross pattern to specified torque.
Flange Nuts:
Flat side against
wheel
Front Wheel Nut Torque
20 ft. lbs. (27 Nm)

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Polaris TRAIL BOSS 2003 Specifications

General IconGeneral
BrandPolaris
ModelTRAIL BOSS 2003
CategoryOffroad Vehicle
LanguageEnglish

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