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Polaris TRAIL BOSS 2003 User Manual

Polaris TRAIL BOSS 2003
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FINAL DRIVE
7.7
CONCENTRIC SWINGARM
REAR AXLE DISASSEMBL
Y
1. Remove rear axle. (See Page 7.6)
2. Remove snap ring, collar, and foam seal.
3. Remove nut, brake disc assembly, and stop ring.
Stop Ring
Disc Hub
Grooveinspline
Nut
Threads
Splines
CONCENTRIC SWINGARM
REAR AXLE ASSEMBL
Y
1. Installstopringingrooveonleftsideofaxle.
Stop Ring
Disc Hub
Grooveinspline
NOTE: Left side of axle is identified by the small
groove in the middle of the spline.
2. Install disc hub assembly on axle. Be sure hub
covers stop ring. Install disc in soft jawed vise.
Apply Never Seize to threads, install left axle nut
and tighten to 120 ft. lbs (166 Nm). Keep
tightening nut until flat aligns with flat on brake
hub.
Stop ring
Axle Nut (Disc Side) Torque:
120 ft. lbs. (166 Nm)
3. Lubricate spacer and new O-ring. Install on axle.

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Polaris TRAIL BOSS 2003 Specifications

General IconGeneral
BrandPolaris
ModelTRAIL BOSS 2003
CategoryOffroad Vehicle
LanguageEnglish

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