Polaris TRAIL BOSS 2003 User Manual

3
ENGINE
3.1
CHAPTER 3
ENGINE
Engine Service Data 3.2-3.3.........................
Special Tools and Torque Specifications 3.4........
Torque Patterns 3.4.............................
Piston Identification 3.5..........................
Engine Removal 3.5............................
Engine Installation Notes 3.6.....................
Cylinder Honing 3.6 -3.7.............................
Engine Lubrication 3.7...........................
Oil Pressure Test 3.7-3.8............................
Lubrication/Oil Flow 3.8-3.9..........................
Engine Exploded View 3.10.......................
Engine Top End Disassembly 3.11-3.18.................
Valve/ Va lve Seat Service 3 .18-3.22....................
Engine Bottom End Disassembly 3.22-3.32..............
Crankcase & Bearing Assembly 3.32...............
Crankshaft End Play Inspection 3.32-3.33...............
Engine Assembly/Inspection 3.33-3.42..................
Recoil Disassembly/Inspection/Reassembly 3.42-3.44....
Spark Plug Fouling Checklist 3.45..................
Troubleshooting 3.45 -3.46.............................

Polaris TRAIL BOSS 2003 Specifications

General

Brand	Polaris
Model	TRAIL BOSS 2003
Category	Offroad Vehicle
Language	English