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Polaris TRAIL BOSS 2003 User Manual

Polaris TRAIL BOSS 2003
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MAINTENANCE
2.26
CAUTION: DO NOT OVER-TIGHTEN ECCENTRIC
CLAMP BOLTS. PRE-MATURE BEARING
FAILURE MAY RESULT.
Torque the nut
Eccentric Clamp Without Hitch
WITHOUT TRAILER HITCH - 30 ft. lbs. (41 Nm)
7. Tighten caliper mounting bracket bolts 10-12 ft.
lbs. (14 - 17 Nm)
10-12 ft. lbs
Caliper Mount Bracket
8. Remove pin punch.
9. Roll ATV forward checking chain tension at the
same point in several places around the chain.
The chain is adjusted correctly when the
tightest portion of the chain has
approximately 3/8 in. (10 mm) of deflection.
10. Position chain guide to allow 1/8” (3.175 mm),
clearance and tighten retaining bolt to 5 ft.lbs (7
Nm).
The chain can also be adjusted by loosening the rear
eccentric housing as described previously and using
a 2 1/2” (63.5 mm) wrench on the flats of the eccentric.
Turn the eccentric with the wrench until chain tension
is to specification.
T ighten
Loosen
SUSPENSION SPRING
PRELOAD
ADJUSTMENT
Operat or weight and vehicle loading affec t
suspensionspr ingpreloadrequirements . Adjustas
necessary to avoid bottoming of the shocks.
FRONT SUSPENSION
Compress and release front suspension. Damping
should be smooth throughout the range of travel.
Check all front suspension components for wear or
damage.
Inspect front strut cartridges for leakage.
REAR SUSPENSION
Compress and release rear suspension. Damping
should be smooth throughout the range of travel.
Rear Spring
Adjustment Ring
G Check all rear suspension
components for wear or damage.
G Inspect shock for leakage.
Shock Spanner Wrench
(PN 2870872)

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Polaris TRAIL BOSS 2003 Specifications

General IconGeneral
BrandPolaris
ModelTRAIL BOSS 2003
CategoryOffroad Vehicle
LanguageEnglish

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