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Polaris TRAIL BOSS 2003 User Manual

Polaris TRAIL BOSS 2003
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MAINTENANCE
2.25
After inspection, again slowly move the ATV forward
until all the chain slack is on the top side of the chain
and inspect the deflection. Repeat this procedure
several times to check different spots on the chain.
The chain is correctly adjusted when the tightest
portion of the chain itself has approximately 3/8 in.,
(10 mm) of deflection. It’s a common characteristic of
any chain to have one or more tight spots in the chain.
Therefore, it is extremely important to check chain
deflection in several areas of the chain to ensure
deflection is correct at the tightest point.
3/8² (10 mm) Deflection
ADJUSTMENT PROCEDURE -
CONCENTRIC
SWINGARM
1. Loosen chain guide.
2. Loosen the two (2) eccentric clamp bolts.
3. Loosen caliper mounting bracket bolts located
under the axle.
See illustration for bolt locations.
Loosen (2) caliper
mounting bracket
bolts (Step 3)
Loosen Eccentric
clamp bolts (Step 2)
4. Insert a pin punch through the sprocket hub and
into the eccentric axle housing.
5. Move the ATV forward or back to move the
eccentric housing and adjust to the proper tension
(Approximately: 3/8” , or 10 mm)
Pin Punch
6. Tighten the eccentric clamp bolts to specification.
Torque the nut
Eccentric Clamp With Hitch
WITH TRAILER HITCH - 45 ft. lbs. (61 Nm)

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Polaris TRAIL BOSS 2003 Specifications

General IconGeneral
BrandPolaris
ModelTRAIL BOSS 2003
CategoryOffroad Vehicle
LanguageEnglish

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