Polaris TRAIL BOSS 2003 User Manual

ENGINE
3.14
CAMSHAFT REMOVAL CONT’D
6. Inspect cam sprocket teeth for wear or damage.
Replace if necessary.
Inspect for Areas of
Tooth Wear or Damage
7. Remove camshaft.
Return spring (spacer)
Dowel pin
Release lever
AUTOMATIC COMPRESSION
RELEASE REMOV
AL/
INSPECTION
NOTE: The automatic compression release
mechanism can be inspected and serviced without
removing the camshaft from the cylinder head.
1. Check release lever shaft for smooth operation
throughout the entire range of rotation.
Lobe
2. Remove release lever shaft and return spring
(spacer).
3. Inspect shaft for wear or galling.
4. Inspect lobe on end of release lever shaft for wear
and replace if necessary.
AUTOMATIC COMPRESSION
RELEASE INSTALLA
TION
1. Slide spring onto shaft.
2. Apply engine oil to release lever shaft.
CAMSHAFT INSPECTION
1. Visually inspect each cam lobe for wear, chafing
or damage.
Lubrication holes
Lobe height
Cam Lobe Height
Std: 1.3001-1.3041I (33.023-33.123 mm)
Limit: 1.2883I (32.723 mm)
Intake
Exhaust
Std: 1.3007-1.3047I (33.039-33.139 mm)
Limit: 1.2889I (32.739 mm)

Polaris TRAIL BOSS 2003 Specifications

General

Brand	Polaris
Model	TRAIL BOSS 2003
Category	Offroad Vehicle
Language	English