Engine Mechanical: For M16A Engine with VVT 1D-13
Intake Manifold Removal and Installation
S5JB0A1416010
Removal
1) Relieve fuel pressure in fuel feed line referring to
“Fuel Pressure Relief Procedure: in Section 1G”.
2) Remove throttle body referring to “Electric Throttle
Body Assembly Removal and Installation: For M16A
Engine with VVT”.
3) Disconnect the following hoses:
• Brake booster hose (2) from intake manifold
• PCV hose (3) from intake manifold
• EVAP canister purge hose (4) from intake
manifold
• Vacuum hose (5) from intake manifold
• Water No.1 hose (9) from intake manifold
• Water No.2 hose (10) from intake manifold
4) Disconnect the following electric wires:
•Injectors
• Ground terminal (6) from intake manifold
• MAP sensor (1)
5) Remove EVAP canister purge valve (7).
6) Remove intake manifold bracket (8).
7) Remove delivery pipe referring to “Fuel Injector
Removal and Installation: in Section 1G”.
8) Remove intake manifold (1) and EGR pipe bolt (2)
from cylinder head, and then remove its gaskets.
Installation
Reverse removal procedure for installation noting the
followings.
• Use new intake manifold gasket.
• Use new EGR pipe gasket.
• Install intake manifold bolt and nut (1) as shown in
figure.
• Check to ensure that all removed parts are back in
place.
• Refill cooling system referring to “Cooling System
Flush and Refill: in Section 1F”.
• Upon completion of installation, turn ignition switch
ON but engine OFF and check for fuel leaks.
• Finally, start engine and check for engine coolant
leaks.
6
1
2
5
8
4
7
10
3
9
I5JB0A141012-03
2. Short bolt 3. Long bolt
1
2
I5JB0A141013-02
2
1
2
3
I5JB0A141014-02
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