CHASSIS 5-1
5
CHASSIS
CONTENTS
EXTERIOR PARTS ...................................................................................................................................... 5- 2
CONSTRUCTION .................................................................................................................................. 5- 2
REMOVAL ............................................................................................................................................. 5- 3
REMOUNTING ...................................................................................................................................... 5- 6
FRONT WHEEL ............................................................................................................................................ 5- 7
CONSTRUCTION .................................................................................................................................. 5- 7
REMOVAL ............................................................................................................................................. 5- 9
INSPECTION AND DISASSEMBLY ..................................................................................................... 5- 9
REASSEMBLY ...................................................................................................................................... 5-10
REMOUNTING ...................................................................................................................................... 5-11
FRONT FORK .............................................................................................................................................. 5-12
CONSTRUCTION .................................................................................................................................. 5-12
REMOVAL AND DISASSEMBLY ......................................................................................................... 5-13
INSPECTION ........................................................................................................................................ 5-15
REASSEMBLY AND REMOUNTING ................................................................................................... 5-16
STEERING ................................................................................................................................................... 5-20
CONSTRUCTION .................................................................................................................................. 5-20
REMOVAL AND DISASSEMBLY ......................................................................................................... 5-20
INSPECTION AND DISASSEMBLY ..................................................................................................... 5-22
REASSEMBLY AND REMOUNTING ................................................................................................... 5-22
STEERING TENSION ADJUSTMENT ................................................................................................. 5-25
REAR WHEEL .............................................................................................................................................. 5-26
CONSTRUCTION .................................................................................................................................. 5-26
REMOVAL ............................................................................................................................................. 5-28
INSPECTION AND DISASSEMBLY ..................................................................................................... 5-29
REASSEMBLY ...................................................................................................................................... 5-30
REMOUNTING ...................................................................................................................................... 5-31
REAR SUSPENSION ................................................................................................................................... 5-32
CONSTRUCTION .................................................................................................................................. 5-32
REMOVAL ............................................................................................................................................. 5-34
INSPECTION AND DISASSEMBLY ..................................................................................................... 5-35
REASSEMBLY ...................................................................................................................................... 5-37
REAR SHOCK ABSORBER DISPOSAL ............................................................................................. 5-38
REMOUNTING ...................................................................................................................................... 5-39
FINAL INSPECTION AND ADJUSTMENT .......................................................................................... 5-40
SUSPENSION SETTING ...................................................................................................................... 5-40
FRONT BRAKE............................................................................................................................................ 5-41
CONSTRUCTION .................................................................................................................................. 5-41
BRAKE PAD REPLACEMENT ............................................................................................................. 5-42
BRAKE FLUID REPLACEMENT .......................................................................................................... 5-42
BRAKE CALIPER REMOVAL AND DISASSEMBLY .......................................................................... 5-43
BRAKE CALIPER INSPECTION ......................................................................................................... 5-44
BRAKE CALIPER REASSEMBLY AND REMOUNTING .................................................................... 5-45
BRAKE DISC INSPECTION ................................................................................................................. 5-46
BRAKE DISC REMOVAL AND REMOUNTING ................................................................................... 5-46
MASTER CYLINDER REMOVAL AND DISASSEMBLY ..................................................................... 5-47
MASTER CYLINDER INSPECTION .................................................................................................... 5-48
MASTER CYLINDER REASSEMBLY AND REMOUNTING ............................................................... 5-49
REAR BRAKE .............................................................................................................................................. 5-51
CONSTRUCTION .................................................................................................................................. 5-51
BRAKE PAD REPLACEMENT ............................................................................................................. 5-52
BRAKE FLUID REPLACEMENT .......................................................................................................... 5-52
BRAKE CALIPER REMOVAL AND DISASSEMBLY .......................................................................... 5-53
BRAKE CALIPER INSPECTION ......................................................................................................... 5-54
BRAKE CALIPER REASSEMBLY AND REMOUNTING .................................................................... 5-54
MASTER CYLINDER REMOVAL AND DISASSEMBLY ..................................................................... 5-55
MASTER CYLINDER INSPECTION .................................................................................................... 5-56
MASTER CYLINDER REASSEMBLY AND REMOUNTING ............................................................... 5-57
TIRES AND WHEELS .................................................................................................................................. 5-58
TIRE REMOVAL .................................................................................................................................... 5-58
INSPECTION ........................................................................................................................................ 5-58
TIRE INSTALLATION ........................................................................................................................... 5-59
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