ABB IRC5 Compact User Manual

902.8 Drive system ....................................................................................................
902.8.1 Drive functions, general ............................................................................
912.9 Memory functions ..............................................................................................
912.9.1 Memory functions ....................................................................................
922.9.2 Connecting a USB memory .......................................................................
942.10 I/O system .......................................................................................................
942.10.1 Definition of fieldbuses, IRC5 ....................................................................
982.10.2 DeviceNet I/O units ..................................................................................
992.11 Installation of add-ons ........................................................................................
992.11.1 Installation of external operator's panel .......................................................
1022.11.2 Installation of external enabling device ........................................................
1042.11.3 Installing the Safety module DSQC1015 for SafeMove ....................................
1092.12 Testing ............................................................................................................
1113 Maintenance
1113.1 Maintenance schedule, IRC5 Compact controller ....................................................
1123.2 Inspection activities ...........................................................................................
1123.2.1 Inspection of controller .............................................................................
1133.3 Changing/replacing activities ...............................................................................
1133.3.1 Activities ...............................................................................................
1143.4 Cleaning activities .............................................................................................
1143.4.1 Cleaning of control cabinet .......................................................................
1153.4.2 Cleaning the FlexPendant .........................................................................
1183.5 Function tests ...................................................................................................
1183.5.1 Function test of emergency stop ................................................................
1193.5.2 Function test of mode switch .....................................................................
1203.5.3 Function test of three-position enabling device .............................................
1213.5.4 Function test of motor contactors K42 and K43 ............................................
1223.5.5 Function test of brake contactor K44 ..........................................................
1233.5.6 Function test of auto stop ........................................................................
1243.5.7 Function test of general stop ....................................................................
1253.5.8 Function test of reduced speed control ........................................................
1274 Repair
1274.1 Overview .........................................................................................................
1284.2 Replacement of safety board ...............................................................................
1314.3 Replacement of I/O unit ......................................................................................
1344.4 Replacement of backup energy bank ....................................................................
1384.5 Replacement of computer unit .............................................................................
1434.6 Replacement of PCIexpress boards in the computer unit ..........................................
1474.7 Replacement of Safety module DSQC1015 for SafeMove ..........................................
1514.8 Replacement of expansion board in the computer unit .............................................
1544.9 Replacement of fieldbus adapter in the computer unit ..............................................
1594.10 Replacement of fan in computer unit .....................................................................
1634.11 Replacement of SD-card memory in computer unit ..................................................
1654.12 Replacement of drive unit ...................................................................................
1694.13 Replacement of axis computer .............................................................................
1734.14 Replacement of contactor unit .............................................................................
1754.15 Replacement of brake resistor bleeder ..................................................................
1784.16 Replacement of system fans ...............................................................................
1814.17 Replacement of Remote Service box ....................................................................
1844.18 Replacement of Ethernet switch ...........................................................................
1874.19 Replacement of power supply ..............................................................................
1874.19.1 Replacement of power distribution unit ........................................................
1924.19.2 Replacement of system power supply .........................................................
1974.19.3 Replacement of line filter ..........................................................................
6 Product manual - IRC5 Compact
3HAC047138-001 Revision: G
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Table of contents

ABB IRC5 Compact Specifications

General

Brand	ABB
Model	IRC5 Compact
Category	Controller
Language	English