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ER-L Series
Epiroc ER-L Series User Manual
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ER-L
100, 250, 400, 450, 600, 700, 1100, 1500, 2000
Safety and operating instructions
Longitudinal Drum Cutters
© Anbaufräsen PC GmbH | 3390 5221 01 | 2020-09-07
Original Instructions
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 Introduction
8
About These Safety and Operating Instructions
8
2 Safety Instructions
9
Signal Words
9
Qualification
10
Intended Use
10
Intended Use of the Longitudinal Drum Cutters with a Drilling Auger
10
Use Other than Intended
11
Protective Equipment
11
Carrier, Precautions
11
Transport, Precautions
11
Hydraulic Installation, Precautions
12
Media/Consumables, Precautions
12
Explosion and Fire, Precautions
13
Electrical Shock, Precautions
13
Falling Stones, Precautions
13
Emissions, Precautions
14
Handling Machines, Precautions
14
Repair, Precautions
15
Maintenance Works Not Allowed by the Manufacturer
15
Changes to the Hydraulic Attachment, Precautions
15
Environmental Pollution, Precautions
15
3 Overview
16
Equipment Description
16
Function
16
Modules
17
Signs / Labels
19
Signs
19
Name Plate
19
Labels
20
Applications
20
Working Area and Hazardous Area
20
Removing the Packaging
20
Scope of Delivery
20
Standard Round Attack Picks
21
Tools for Round Attack Picks
22
4 Transport
23
Transport Using a Crane
23
Transport Using a Forklift Truck
24
Transport Using a Truck
24
5 Installation
25
Media/Consumables
25
Mineral Hydraulic Oil
25
Non-Mineral Hydraulic Oil
25
Gear Oil
26
Preconditions for the Carrier
26
Preconditions for Adapter Plate
26
Attaching the Hydraulic Attachment to the Carrier
27
Mechanical Mounting Aspects
27
First Installation
28
Making the Hydraulic Connections
29
Removing the Hydraulic Attachment from the Carrier
31
Exchangeable Attachments
32
Mount Hexagonal Receiver
32
Mount Drilling Auger
34
Mount Pivot Adapter
34
Dismount Pivot Adapter
35
Dismount Drilling Auger
35
Dismount Hexagonal Receiver and Intermediate Flange
36
Selecting the Correct Drilling Auger
37
Specification of Soil Classes for Earth & Rock Drilling
37
6 Operation
38
Preparations before Starting
39
Commissioning
39
Checks During Commissioning
39
Switching the Drum Cutter on and off
40
Functional Test
40
Correct Operation
41
Operating the Drilling Auger
41
Prohibited Operation
42
Cylinder End Positions
42
Moving the Carrier
42
Lifting/Transporting
42
Impacting/Chopping
43
Activities after Use
43
7 Maintenance
44
Maintenance Works Not Allowed by the Manufacturer
45
Maintenance Schedule
46
Depressurising the Hydraulic System
47
Cleaning
47
Checking Bolted Connections
48
Checking the Hydraulic Attachment and Adapter Plate for Cracks
48
Checking the Adapter Plate Bolts for Wear
48
Change Gear Oil
48
Oil Change Intervals
48
Preparation
49
Drain off Gear Oil
49
Fill up Gear Oil
49
Check the Round Attack Picks and Pick Boxes
50
Anbaufräsen PC Gmbh | 3390 5221 01 | 2020-09-07
50
Replace Round Attack Picks
50
Replace Round Attack Pick with Knock on Retainer
51
Replace Round Attack Pick with Retaining Sleeve
52
Replace Round Attack Picks with Quick Snap Retainer
53
Replace Round Attack Picks with Retaining Ring
54
Replace Cutter Drum
55
Disassemble Cutter Drum er 100 L - er 2000 L
55
Disassemble Cutter Drum ERL 700, ERL 1100
56
Assemble Cutter Drum
57
Checking Hydraulic Lines
58
Checking and Cleaning the Hydraulic Oil Filter of the Carrier
59
Replace Hydraulic Hoses
59
Actions Following Maintenance
59
Bolt Connections / Tightening Torques
60
8 Troubleshooting
63
Faults Table
63
Cutter Drum Does Not Turn / Is Blocked
64
Cutter Drum Turns too Slowly
64
Drum Cutter Stops Moving with Light Pressure
65
Unusual Oscillation of the Cutter Drum
65
Round Attack Picks Do Not Turn
65
Unusually Loud Gear Noise
65
Unusually Loud Noise from the Hydraulic Motor
65
Overpressure Cover for the Hydraulic Motor Deformed, Oil Leak on Sealing Surface, Oil Leak at the Pressure Limiting Valve
66
Oil Leaking at the Cutter Drum Area
66
Behaviour Following Fault Elimination
66
9 Repair
67
Sending in the Hydraulic Attachment for Repairs
67
10 Storage
68
Drum Cutter
68
Short Storage
68
Long Storage
68
Cutter Drum
68
Round Attack Picks
68
11 Disposal
69
Drum Cutter
69
Hydraulic Hoses
69
Hydraulic Oil
69
Gear Oil
69
12 Technical Specifications
70
Technical Specifications ADU
79
13 Appendix
81
Hydraulic Installation Version 1 for Hydraulic Hammer
81
Hydraulic Installation Version 2 for Hydraulic Shear Systems
82
Hydraulic Settings (Explanation for Following Diagrams)
83
Hydraulic Settings er 100 L
84
Hydraulic Settings er 250 L
86
Hydraulic Settings er 400 L, er 450 L, er 600 L
88
Hydraulic Settings ERL 700
89
Hydraulic Settings ERL 1100, er 1500 L
90
Hydraulic Settings er 2000 L
92
14 EC Declaration of Conformity (EC Directive 2006/42/EC)
94
4
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Epiroc ER-L Series Specifications
General
Brand
Epiroc
Model
ER-L Series
Category
Cutter
Language
English
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