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Need help?Do you have a question about the Honda XR80R and is the answer not in the manual?
General| Displacement | 79cc |
|---|---|
| Compression Ratio | 9.7:1 |
| Fuel System | Carburetor |
| Ignition | CDI |
| Transmission | 5-speed |
| Final Drive | Chain |
| Front Brake | Drum |
| Rear Brake | Drum |
| Front Tire | 2.50-16 |
| Rear Tire | 3.00-14 |
| Ground Clearance | 9.1 inches |
| Engine Type | Air-cooled single-cylinder four-stroke |
| Bore x Stroke | 47.5mm x 45mm |
| Rear Suspension | Single shock |
Covers critical safety precautions for operating and servicing the motorcycle, including ventilation and handling hazardous materials.
Provides essential guidelines for performing maintenance and repairs, emphasizing the use of genuine parts and proper techniques.
Details how to identify the motorcycle model using frame and engine serial numbers, VIN, and color labels.
Lists detailed technical specifications for the motorcycle's dimensions, frame, and engine components for XR100R and XR80R.
Specifies critical torque values for various fasteners across different systems, essential for proper assembly and safety.
Lists special tools required for specific maintenance and repair procedures, including part numbers and availability.
Details the location and type of lubricants and sealants required for engine and frame components.
Illustrates the correct routing for cables and wiring harnesses on the motorcycle for proper function and aesthetics.
Explains the function and components of the exhaust and crankcase emission control systems for compliance and performance.
Provides general service information, torque values, and troubleshooting tips for the frame, body panels, and exhaust system.
Details the removal and installation procedures for the fuel tank, including safety warnings and torque specifications.
Covers the removal and installation of the muffler and exhaust pipe, including safety warnings and torque values.
General safety precautions and guidelines for performing maintenance tasks on the motorcycle.
Outlines the recommended maintenance intervals and tasks for the motorcycle based on mileage or time.
Provides instructions for inspecting, reusing, and replacing the spark plug, including gap specifications.
Details the procedure for inspecting and adjusting valve clearance while the engine is cold.
Covers oil level inspection and the procedure for changing the engine oil, including recommended oil types.
Explains how to inspect and adjust drive chain slack, clean, lubricate, and check for wear.
Details the adjustment procedures for both front and rear brakes, including free play measurements.
Covers the inspection and adjustment of steering head bearings to ensure smooth and safe steering operation.
General safety warnings and procedures related to the lubrication system, including oil pump servicing.
Lists technical specifications for engine oil capacity, recommended oil, and oil pump rotor clearances.
Details the removal, inspection, and assembly procedures for the engine oil pump.
General safety precautions, notes on cable operation, and procedures for fuel system component removal.
Step-by-step instructions for removing the carburetor, including air cleaner housing and throttle valve procedures.
Procedure for adjusting the pilot screw for idle drop to achieve optimal engine performance.
Procedure for adjusting the air screw to achieve optimal idle speed and engine performance.
Instructions for adjusting carburetor settings for high-altitude riding to ensure proper engine operation.
General guidelines and precautions for engine removal and installation, including support and component servicing.
Detailed steps for safely removing the engine from the motorcycle frame, including draining fluids and disconnecting components.
Step-by-step instructions for reinstalling the engine into the motorcycle frame, ensuring correct alignment and bolt tightening.
General information and precautions for servicing the cylinder head, valves, and camshaft.
Procedure for performing a cylinder compression test to diagnose engine performance issues.
Detailed steps for removing the camshaft, including cam chain tensioner and sprocket procedures.
Instructions for replacing valve guides, including necessary tools and procedures for proper installation.
Covers inspection of valve seats and procedures for refacing them to ensure proper sealing and performance.
General notes and specifications for servicing the cylinder and piston components.
Step-by-step instructions for removing the piston from the cylinder, including handling piston pin clips.
Details how to inspect the cylinder bore for wear and measure piston dimensions and clearances.
Instructions for installing the piston rings and the piston into the cylinder, ensuring correct orientation and gap.
General information on clutch and gearshift linkage service, including specifications and torque values.
Details the removal, inspection, and servicing of clutch components like discs, plates, and springs.
Covers the removal and installation of the primary drive gear, including related components.
Explains the disassembly and assembly of the gearshift linkage, including the shift drum and spindle.
General information and precautions for servicing the crankshaft, transmission, and kickstarter.
Details the removal, inspection, and installation of the crankshaft and its bearings.
Covers the removal, disassembly, inspection, and bearing replacement for the transmission system.
Explains the removal, disassembly, inspection, and installation of the kickstarter assembly.
General safety advice and procedures for servicing front wheel, brake, fork, and steering components.
Details the removal, inspection, disassembly, and assembly of the front wheel and its bearings.
Covers the removal, disassembly, inspection, and assembly of the front fork components.
Provides instructions for removing, replacing bearings, and installing the steering stem assembly.
General safety advice and specifications for servicing rear wheel, brake, shock absorber, and swingarm.
Details the removal, inspection, disassembly, and assembly of the rear wheel and its components.
Covers the removal, inspection, disassembly, and assembly of the rear brake system.
Instructions for removing, disassembling, inspecting, and assembling the rear shock absorber unit.
Details the removal, inspection, and bushing replacement procedures for the motorcycle's swingarm.
General safety precautions and notes regarding ignition system servicing, including component damage risks.
Guidelines for inspecting the ignition system, including peak voltage measurements and connection checks.
Provides removal and installation instructions for the ignition coil.
Details the removal and installation procedures for the ignition control module (ICM).
Covers the removal and installation of the flywheel and stator assembly, including the woodruff key.
Diagnostic flow chart for identifying causes of starting problems, from fuel flow to ignition and compression.
Troubleshooting guide for diagnosing reasons why the engine lacks power, covering various systems.
Identifies causes for poor handling issues such as heavy steering, wheel wobble, or pulling to one side.
